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Desktop Ultrasonic Welding Machine for Plastic Box Welding Bench-Top Ultrasonic Welders

Ultrasonic spot welding gun is Widely used in the Automotive Industry, Electronic Industry, Medical Industry, Household Appliances, Woven Apparel, Office Supplies, Packaging Industry, and Toy Industry And So On.
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Desktop Ultrasonic Welding Machine for Plastic Box Welding Bench-Top Ultrasonic Welders
Desktop Ultrasonic Welding Machine for Plastic Box Welding Bench-Top Ultrasonic Welders
Desktop Ultrasonic Welding Machine for Plastic Box Welding Bench-Top Ultrasonic Welders
Desktop Ultrasonic Welding Machine for Plastic Box Welding Bench-Top Ultrasonic Welders
Desktop Ultrasonic Welding Machine for Plastic Box Welding Bench-Top Ultrasonic Welders
Desktop Ultrasonic Welding Machine for Plastic Box Welding Bench-Top Ultrasonic Welders
  • RPS-DW35

  • Rps-sonic

  • RPS-DW35/28

Desktop Ultrasonic Welding Machine for Plastic Box Welding Bench-Top Ultrasonic Welders


Description


The Desktop Ultrasonic Welding Machine is a compact bench-top ultrasonic system designed for precision welding of small to medium plastic parts, especially plastic boxes, housings, and enclosures. It uses high-frequency ultrasonic vibration to generate instant molecular friction at the joint interface, enabling fast, clean, and strong bonding of thermoplastic materials without glue, screws, or thermal adhesives.

Unlike traditional hot plate or solvent bonding methods, this desktop ultrasonic welder delivers instantaneous energy transfer and localized fusion, ensuring high-strength joints with minimal deformation and excellent appearance quality. It is ideal for workshops, laboratories, and small-scale production environments requiring flexibility and high precision.


The system is equipped with a high-stability ultrasonic generator (typically 20kHz–40kHz) that ensures consistent energy output for reliable and repeatable plastic welding performance.

A key advantage is its compact desktop design, allowing easy installation in limited-space environments while still delivering industrial-grade welding strength.

Compared with traditional bonding methods, ultrasonic welding provides fast cycle times (typically 0.1–2 seconds per weld), significantly improving production efficiency.

The machine ensures clean, flash-free welding joints, eliminating excess material overflow and improving the aesthetic quality of plastic box assemblies.

It supports adjustable parameters including welding time, pressure, and amplitude, allowing precise control for different plastic materials such as ABS, PP, and PC.

The rigid mechanical structure and titanium alloy horn ensure long-term stability, low energy loss, and consistent welding quality.


Parameter

Item Parameter
Frequency 35Khz
Generator  2000B 
Power 800W
Welding horn Titanium
Welding area 15*15mm in max



1 (22)



Key Advantages

Ultrasonic welding delivers fast, strong, and adhesive-free bonding, significantly reducing production cost and assembly time.

It provides high repeatability and consistent weld quality, making it ideal for precision plastic box manufacturing.

Compared with glue or heat sealing, it eliminates drying time, chemical contamination, and thermal deformation issues.

The compact bench-top design enables flexible use in R&D, prototyping, and small-batch production environments.

It ensures clean and professional-looking products with strong mechanical performance.


Applications

The Desktop Ultrasonic Welding Machine is widely used in:

  • Plastic packaging box welding

  • Electronic device housings

  • Cosmetic packaging containers

  • Small appliance plastic parts

  • Medical plastic enclosures

  • Laboratory sample boxes

  • Consumer product assembly

  • Small-batch industrial plastic welding





AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))


   

Resin

 

Frequency

Amorphous

15Khz

20Khz

30Khz

40Khz

acrylonitrile Butadiene Styrene(ABS

36-84

30-70

24-56

18-42

Acrylonitrile Styrene Acrylate(ASA)

36-84

30-70

24-56

18-42

Polycarbonate(PC)

72-120

60-100

48-80

36-60

PC/ABS

72-120

60-100

48-80

36-60

Polycarbonate/ Polyester

60-120

50-100

40-80

30-60

Polyetherimide(PEl)

84-120

70-100

56-80

42-60

Polyethersulfone(PES)

84-120

70-100

56-80

42-60

Polymethyl Methacrylate(Acrylic, PMMA)

48-84

40-70

32-56

24-42

Polyphenylene Oxide(PPO)

60-108

50-90

40-72

30-54

Polystyrene(PS)

36-84

30-70

24-56

18-42

Polysulfone(PSU

84-120

70-100

56-80

42-60

Polyvinyl Chloride(rigid PVC)

48-96

40-80

32-64

24-48

Styrene-Acrylonitrile (SAN)

36-84

30-70

24-56

18-42

Semi-Crystalline





Cellulosics(CA, CAB, CAP)

72-120

60-100

48-80

36-60

Liquid Crystal Polymer(LCP)

84-144

70-120

56-96

42-72

Polyoxymethylene, Polyacetal(POM)

84-144

70-120

56-96

42-72

Polyamid(Nylon, PA)

84-144

70-120

56-96

42-72

Polybutylene Terephthalate(Polyester, PBT)

84-144

70-120

56-96

42-72

Polyethylene Terephthalate(Polyester, PET)

96-144

80-120

64-96

48-72

Polyetheretherketone(PEEK)

84-144

70-120

56-96

42-72

Polyethylene(PE)

108-144

90-120

72-96

54-72

Polyphenylene Sulfide(PPS)

96-144

80-120

64-96

48-72

Polypropylene(PP)

108-144

90-120

72-96

54-72


Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.  


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 Ms. Yvonne
  sales@xingultrasonic.com   
  +86 571 63481280

  +86 15658151051
   1st Building NO.608 Road ,FuYang, Hangzhou, Zhejiang,China

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