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Ultrasonic Homogenizer

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What Is Ultrasonic Homogenizer?
Ultrasonic homogenizer, also known as an sonicator, sonochemistry, is used to intensify chemical reactions such as synthesis and catalysis. When intense ultrasound waves are couples into liquids, the phenomenon of acoustic cavitation occurs. Ultrasonic cavitation improves mass transfer between reactants, speeds up the reaction and/or allows to change the chemicals pathway.
Ultrasonic homogenizer is a scientific device used for lab and industry for numerous applications, including biology, chemistry, materials science, and food industry. It utilizes high-frequency sound waves to disrupt and homogenize materials, resulting in the dispersion of particles, cell disruption, emulsification, degassing and mixing of components, anti-scaling and descaling, sterilizing, extraction Etc.
Homogenization: Ultrasonic homogenizer can homogenize materials to create uniform and consistent mixtures. Used for mixing pigments, paperboard, chemical materials, etc.
Extraction: Ultrasonic homogenizer are utilized in the extraction of bioactive compounds from plant materials, such as herbs and botanicals. Used for extracting essential oils, drugs, biological samples, plant extracts, proteins, etc.
Dispersion: Ultrasonic homogenizer can be used to disperse solid particles in liquids to create stable suspensions, to get nano-dispersions. Used for dispersing graphene, pigments, nano materials, etc.
Emulsification: Ultrasonic homogenizer can be used to create stable emulsions and nanoemulsions by breaking up and dispersing immiscible liquids, such as oil and water. Used in food, paper, coatings, chemical, pharmaceutical, textile, petroleum, metallurgy etc.,
Cell Disruption: Ultrasonic homogenizers can break open cells to extract intracellular components.
Degassing: Ultrasonic homogenizer can be used to remove dissolved gases from liquids. Used for degassing detergents, nail polish, resins, adhesives, etc.
What-is-ultrasonic-homogenizer
What-is-ultrasonic-homogenizer-1
Types Of Sonochemistry Equipment
RPS-SONIC Ultrasonic Homogenizer Video
Advantage Of Ultrasonic Homogenizer
  • Efficient and fast processing
    Compared with traditional methods, ultrasonic homogenizer can accelerate the processing of products and improve production efficiency. The strong cavitation and mixing effects of high frequency sound waves ensure thorough homogenization and reduce the time required for the reaction. This efficiency is particularly beneficial when dealing with large quantities of material.
  • Versatility
    In the process of emulsifying, dispersing and homogenizing materials, the ultrasonic homogenizer has the function of sterilization (cell breakage), which can eliminate microorganisms in the solution, eliminating this process for food, medical and other industries.
  • High matching
    The ultrasonic homogenizer has multiple uses at the same time and can adapt to a wide range of material volumes and viscosities. It can be used in small laboratory scale as well as large-scale industrial operations.
  • The ability to control ultrasonic parameters
    Such as power, amplitude, and processing time, allows researchers to tune and optimize the homogenization process for different material types and applications to obtain the most appropriate parameters for use.
  • Wide applicability
    Ultrasonic homogenizers can effectively homogenize a wide range of samples, including cells, tissues, emulsions, suspensions and solid materials. It is commonly used for cell fragmentation, plant extraction of various essential oils, protein extraction, particle reduction and dispersion of nanoparticles. This versatility makes the ultrasonic homogenizer suitable for a variety of scientific disciplines such as life sciences, pharmaceuticals, nanotechnology, and materials science.
  • High scalability
    Ultrasonic homogenizers can be easily scaled up for industrial production. The same principles and techniques used in laboratory-scale experiments can be applied to larger-scale experiments, enabling a seamless transition from research to commercial applications. This scalability makes the ultrasonic homogenizer a valuable tool for process development and optimization in the pharmaceutical, food and beverage, cosmetics and other industries.
  • User-friendly operation
    The ultrasonic homogenizer is designed to be user-friendly. They typically have intuitive control panels, user-friendly interfaces, and programmable Settings. Some models also include automatic tracking and real-time monitoring. This will enable researchers and operators to conduct precise and confident experiments.
  • Reduce contamination
    Ultrasonic homogenizers minimize the risk of contamination because they do not require additional chemicals or consumables for material handling. Materials are processed directly in liquid media, eliminating the need for harsh solvents or abrasive materials that can introduce contaminants. This advantage is particularly important in applications where material purity and integrity are critical, such as in the pharmaceutical and biotechnology industries.
  • Cost effective
    Ultrasonic homogenizers provide a cost-effective solution for finished product preparation. They eliminate the need for multiple processing steps, additional equipment and chemical consumables, thereby reducing overall costs. In addition, the long-term durability and reliability of the ultrasonic homogenizer helps reduce long-term costs.
Frequently Questions & Answers About Ultrasonic Homogenizer
  • 1.Why can't ultrasonic homgenizer achieve the desired effect?
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    The ultrasonic homogenizer is an auxiliary/replacement equipment based on the basic production process. It can accelerate or enhance the speed and efficiency of reactions. It needs to be combined with other processes and equipment to complete the entire production process and obtain the final product. For example, in herbal plant extraction, the ultrasonic homgenizer is one part of the process that can accelerate reaction speed and increase extraction efficiency. The entire extraction process requires many pieces of equipment and processes; it is not possible to obtain the final product directly with just one set of ultrasonic homogenizer.
    Each material has different characteristics, requiring different numbers and powers of homogenizers. For example, for tea polyphenol extraction and olive oil extraction, for the former, a processing volume of 200L can be processed with one set of ultrasonic equipment for 1 hour to see results. However, for olive oil extraction, the same processing volume requires more than one set of ultrasonic homegnizer, needing multiple sets to process for several hours. The desired effect the customer needs only can be determined after testing.
    Therefore, we recommend using our pilot-scale equipment before large-scale use of ultrasonic equipment, testing with small batches of materials, and then proceeding to mass production based on the results obtained.
  • 2.Does the ultrasonic generator alarm during operation? What is the alarm prompt?
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    Depending on the different alarm prompts, solutions corresponding to the product manual can be used to resolve them.
  • 3.Does the ultrasonic probe come into contact with the bottom or sides of the container during operation?
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    The ultrasonic probe should not touch the bottom or sides of the container as it can damage the horn and affect its operation.
  • 4.Is the viscosity of the processed liquid too high?
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    The viscosity of the solution to be processed should be less than 2000cps/pa.s. Solutions that are too viscous cannot be processed and will trigger an alarm.
  • 5.Does prolonged operation lead to increased temperature, causing damage to the transducer?
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    Use cooling air or a fan to reduce the temperature of the ultrasonic transducer. Replace the transducer if necessary.
  • 6.Is the solution corrosive? Does it corrode the ultrasonic probe, affecting the frequency?
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    Corrosive solutions can corrode the horn, reducing its lifespan. It is advisable to regularly replace the horn.
Solution Of Ultrasonic Homogenizer

Beverage Sterilization

Ultrasonic is an effective auxiliary sterilization method, has been successfully used in wastewater treatment, drinking water disinfection and other fields, in the application of liquid food sterilization has also been more research, such as beer, orange juice, soy sauce and so on.Ultrasonic sterilization technology is a new technology that uses the physical effect of ultrasonic wave to kill bacterial colonies. Its basic principle and application can be summarized as follows:
Beverage-sterilization

1. How it works

  • When the ultrasonic wave propagates in the liquid, the cavitation phenomenon will be generated due to the periodic change of pressure, forming tens of thousands to hundreds of thousands of tiny liquid vacuoles. When these cavities oscillate, enlarge and collapse under the action of ultrasonic waves, high-speed microjets and strong liquid micronoisy streams are generated. This powerful physical effect can tear the cell membranes of bacteria and viruses, thus achieving the purpose of sterilization.

2. Application field

  • Aseptic treatment of liquid foods such as fruit juices and alcoholic beverages in the food industry. Water treatment sterilization, such as drinking water, industrial circulating water, etc

Shrimp culture - sterilization of aquaculture water

Shrimp-culture---sterilization-of-aquaculture-water

Customer

  • GLOBAL ARTEMIA DIRECT -India Using ultrasonic inactivation, the aquaculture water is extracted by external circulation, and the algae killing effect is achieved through ultrasonic treatment Excessive microbial growth is not conducive to the retention of oxygen in Marine water. Instead of chemical algal destruction, ozone algal destruction and artificial algal fishing The principle of ultrasonic sterilization involves the use of high-frequency sound waves, typically above the range of human hearing, to disrupt and destroy microorganisms.

Cavitation

  • Ultrasonic waves create a phenomenon known as cavitation in liquids. Cavitation involves the formation, growth, and implosive collapse of bubbles in the liquid. During the collapse of these bubbles, intense localized heating and pressure are generated, leading to the physical destruction of microorganisms.

Cell Membrane Disruption

  • The intense pressure changes and shear forces caused by cavitation and microstreaming can disrupt the cell membranes of microorganisms, leading to cell lysis and ultimately cell death.

Anti-scaling of oil condensate pipe - descaling

Anti-scaling-of-oil-condensate-pipe---descaling

Customer: REMAL ADVANCED -Saudi Arabia

  • Using ultrasound for descaling and homogenizing, reducing the viscosity of oil in pipelines, preventing oil pipeline scaling blockages, replacing demulsifiers, and extending the pipeline's service life. We also provide customized integrated screens for convenient simultaneous monitoring of multiple sets of equipment.

Principle

  • Ultrasonic declogging technology utilizes the high-frequency vibration of ultrasound on the surface of blockages, inducing micro-vibrations and displacements, thereby disrupting the structure of the blockage, causing it to loosen or break apart, ultimately achieving the goal of unclogging. This technology offers advantages such as non-contact, non-damaging, high efficiency, and environmental friendliness, suitable for various types of blockages such as oil scale, deposits, water scale, and sediments.

Cavitation Effect

  • The energy of ultrasound directly generates numerous voids and bubbles in the treated fluid medium. When these voids and bubbles rupture and compress, they create strong pressure peaks within a certain range, with local pressure peaks reaching over a thousand atmospheres. Under the effect of these pressure peaks, scaling substances are pulverized and suspended in water, causing the existing scale layer to shatter and become easy to dislodge, thereby achieving the purpose of ultrasound descaling.

Activation Effect

  • Ultrasound induces cavitation in the fluid, enhancing the activity of flowing fluid and scaling substances, disrupting the conditions for scale formation and deposition on the heat exchanger tube walls. This process leads scaling substances to form dispersed sediment in the fluid rather than hard scale on the tube walls, thereby achieving the goal of ultrasound anti-scaling.

Dispersion of Coatings

Dispersion-of-Coatings

Customer: Foshan Organic New Materials -China

  • Utilizing the principle of ultrasonic dispersion to disperse coatings, replacing mechanical stirring to achieve finer and more uniform coatings.
    Adopting an external circulation method, facilitating the addition or removal of equipment, allowing for real-time adjustment of equipment usage based on production needs.
    The dispersed particles are finer, reaching the nanometer level, resulting in more stable coatings without reverse demulsification.
    The principle of dispersion involves the process of breaking down and distributing particles or substances evenly within a medium. In the context of materials such as coatings, paints, or pigments, dispersion is crucial for achieving uniformity and stability. Here are the key principles of dispersion:

Ultrasonic Dispersion

  • Ultrasonic dispersion utilizes high-frequency sound waves to create cavitation in the liquid medium. Cavitation causes the formation and collapse of bubbles, generating intense local forces that break apart agglomerates and disperse particles uniformly. This method is efficient and can achieve finer dispersion down to the nanometer level.

Stabilization

  • Proper dispersion is essential for stabilizing suspensions or emulsions. Well-dispersed particles are less likely to settle or agglomerate over time, leading to stable and consistent properties in the material.
Ageing

Ageing

  • The application of power ultrasound in wine offers many beneficial effects. The most important applications include enhancing the flavor and aroma of wine by extracting flavor-rich components (such as phenols and aromatic compounds), aging in oak barrels, and accelerating maturation and aging. The mechanical action of ultrasound supports solvent diffusion into tissues for extracting aromatic and phenolic compounds from grapes. When ultrasound mechanically disrupts cell walls through cavitation shear forces, it aids in transferring substances from cells into the solvent. By reducing particle size through ultrasound cavitation, the contact surface area between solid and liquid phases is increased.

Applications

  • Aging of fruit wines such as red wine, brandy, etc.
    Aging of vinegar condiments
    Aging of preserved foods like salted duck eggs
    Aging of grain-based liquors like white spirits
    Extraction of effective substances in various medicinal wines
    Time savings - The cell disruption function of ultrasound allows flavonoids, anthocyanins, tannins, resveratrol, and other aromatic components in grapes to be rapidly and effectively released. Scientific experiments have shown that after just three days of ultrasound treatment, they produce spirits similar to brandy aged for many years, reducing the aging time required.
    Improved taste - In addition to the effective aromatic substances in grapes, ultrasound fully extracts aromatic components contained in oak chips, chestnut trees, and durable oaks and transfers them into the wine. This process takes only a few minutes and the resulting product is very stable over time, significantly enhancing the taste of the wine.

Ultrasonic Extraction of Tea Polyphenols

Ultrasound-assisted extraction is a method that uses the vibrational effect of ultrasound to increase the rate of chemical reactions in materials to achieve rapid extraction. By inputting ultrasound energy, the reaction liquid is atomized, increasing the liquid surface area, diffusing the reactants to their respective positions, and accelerating the reaction to achieve the extraction purpose. Currently, ultrasound-assisted extraction is widely used in the fields of food, cosmetics, pharmaceuticals, market research, medicine, environmental protection, and more.
Ultrasonic-Extraction-of-Tea-Polyphenols

Applications

  • Tea, as a common beverage, has various extraction methods. Traditional tea extraction methods typically involve steeping in hot water and allowing the tea to sit for a period, gradually dissolving the active ingredients into the water. However, this method has some drawbacks such as requiring a long time and not being highly efficient. Therefore, scholars have attempted to use ultrasound-assisted extraction technology to improve the efficiency of tea extraction. Applying ultrasound-assisted extraction technology in tea can reduce extraction time, increase tea extraction efficiency, and obtain higher levels of tea polyphenols and catechins. Additionally, ultrasound-assisted extraction technology can address issues such as fluctuations in acidity and alkalinity in tea. Therefore, ultrasound-assisted extraction has become a potential optimized method for tea extraction.

Advantages

  • Combining ultrasound with low-temperature extraction reduces the astringency of tea.
    Shortens the extraction time required.
    Greatly enhances the taste of tea beverages.
    Increases the extraction rate.
FAQ for RPS-SONIC ultrasonic homogenizer​​​​​​​
  • If you will test all machines before delivery?
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    Yes, we have 100% test before delivery.
  • Can you produce according to the samples?
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    Yes, we can customize the product according to your samples or 3D drawings.
  • How long is the Warranty period? 
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    12 months limited warranty starting from date of shipping excluding wear parts.
  • How about the delivery time?
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    Normally, 10-30 days after receipt of advance payment and confirmed drawings. The specific delivery time depends on the items and the quantity of your order.
  • What is your terms of delivery?
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    EXW, FOB, CIF.
  • What is your terms of payment?
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    100% advance payment by T/T upon signing the contract.
    Other payment terms can also be negotiated.
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