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High Power Ultrasonic Spot Welding Equipment with Switchable Probe

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Air-cooled Ultrasonic Spot Welding Gun

Frequency:	35 kHZ
Power:	800W
horn :	AL or TI
weight :	5kg
Availability:

Quantity:



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Model:
RPS-HW35
Brand:
Rps-sonic
Code:
RPS-HW35

This air-cooled ultrasonic spot welding gun adopts a 35kHz high-frequency design with rated output power of 800W, specially developed for automotive manufacturing applications.Equipped with an integrated air cooling structure, it effectively dissipates heat generated during long-duration continuous welding, avoiding overheating of the transducer and welding head, thus stabilizing welding performance and extending the service life of core components.Its compact handheld structure delivers flexible operation, ideal for scattered spot welding workpieces in auto production lines. It achieves fast, clean welding without auxiliary adhesives, bolts or solvents, forming firm, airtight and aesthetic welding joints.Common applicable automotive materials include automotive interior plastic parts, PP/ABS plastic assemblies, automotive wiring harness terminals, plastic buckle fasteners, car lamp housings and lightweight composite automotive components.Suitable for mass production workshops, offline manual assembly stations and automated robotic matching in the automotive industry. Featuring stable energy output, low welding noise and easy parameter adjustment, it greatly improves production efficiency and finished product consistency for automotive plastic welding processes.

Item	20	28	35	40
Frequency	20Khz	28khz	35khz	40khz
Power	1000w	800w	800w	500w
Horn tip diameter	12mm	10mm	8mm	8mm
Horn material	Aluminum alloy&Steel & Titanium alloy
Generator	Digital generator

手柄2

手柄3

Parameter

Item

Parameter

Advantage:

Application

28Khz ultrasonic hand welder

Straight type

▪ 28Khz 800W

▪ Digital generator

▪ Horn customized

▪ Aluminum alloy&Steel & Titanium alloy

▪ Power Supply: 220v 50/60HZ

1. light generator ,light hand welder.The generator 120*120*380, whole weight5KG, with generator 4kg, and the 28Khz hand welder 1kg, 35Khz hand welder 0.8kg. Suit for hand operate.

2. Special alloy metal housing, the housing of the hand-welder is light but firm, not easy to be deformed, longer it’d using life.

3. Digital generator, it can tracking the frequency itself, easy for operate. Output /welding time adjustable, suit for both hand operate and machine operate.

PP PVC Fabric woven PE ABS

PS Nylon PU PET All Thermoplastic material, the thickness 8mm in max.

Straight type suit for both hand /machine operate.

Gun type suit for hand operate.

28Khz ultrasonic hand welder

Gun type

35Khz ultrasonic hand welder

Straight type

▪ 35Khz 500W

▪ Digital generator

▪ Horn customized

▪ Aluminum alloy&Steel & Titanium alloy

▪ Power Supply: 220v 50/60HZ

PP PVC Fabric woven PE ABS

PS Nylon PU PET All Thermoplastic material, the thickness 5mm in max.

Straight type suit for both hand /machine operate.

Gun type suit for hand operate.

35Khz ultrasonic hand welder

Gun type

For better application , it is better share all the material information with me, the material, thickness, operate way, speed requirements before order .

We also supply 20Khz 40Khz ultrasonic hand-weld welder.

Rated Power: 800W | Frequency: 35kHz | Cooling Method: Air Cooling

Customized for automotive industry plastic spot welding.

Built-in air cooling system continuously cools the welding transducer during long-hour operation to prevent thermal overload and guarantee consistent welding results.

Lightweight handheld design enables flexible manual spot welding on various auto plastic parts such as car interior trims, plastic clips and lamp components.

Ultrasonic welding creates high-strength, seamless joints without glue or fasteners, supporting high-volume automotive manufacturing with reliable performance and simple operation.

Ultrasonic Spot Welding Machine hand held ultrasonic welder manual ultrasonic welding ultrasonic welding gun Ultrasonic welding probe Ultrasonic Spot Welding

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Resin	Frequency
Amorphous	15Khz	20Khz	30Khz	40Khz
acrylonitrile Butadiene Styrene(ABS）	36-84	30-70	24-56	18-42
Acrylonitrile Styrene Acrylate(ASA)	36-84	30-70	24-56	18-42
Polycarbonate(PC)	72-120	60-100	48-80	36-60
PC/ABS	72-120	60-100	48-80	36-60
Polycarbonate/ Polyester	60-120	50-100	40-80	30-60
Polyetherimide(PEl)	84-120	70-100	56-80	42-60
Polyethersulfone(PES)	84-120	70-100	56-80	42-60
Polymethyl Methacrylate(Acrylic, PMMA)	48-84	40-70	32-56	24-42
Polyphenylene Oxide(PPO)	60-108	50-90	40-72	30-54
Polystyrene(PS)	36-84	30-70	24-56	18-42
Polysulfone(PSU）	84-120	70-100	56-80	42-60
Polyvinyl Chloride(rigid PVC)	48-96	40-80	32-64	24-48
Styrene-Acrylonitrile (SAN)	36-84	30-70	24-56	18-42
Semi-Crystalline
Cellulosics(CA, CAB, CAP)	72-120	60-100	48-80	36-60
Liquid Crystal Polymer(LCP)	84-144	70-120	56-96	42-72
Polyoxymethylene, Polyacetal(POM)	84-144	70-120	56-96	42-72
Polyamid(Nylon, PA)	84-144	70-120	56-96	42-72
Polybutylene Terephthalate(Polyester, PBT)	84-144	70-120	56-96	42-72
Polyethylene Terephthalate(Polyester, PET)	96-144	80-120	64-96	48-72
Polyetheretherketone(PEEK)	84-144	70-120	56-96	42-72
Polyethylene(PE)	108-144	90-120	72-96	54-72
Polyphenylene Sulfide(PPS)	96-144	80-120	64-96	48-72
Polypropylene(PP)	108-144	90-120	72-96	54-72

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