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RPS-AT60
Rps-sonic
RPS-AT60
Description
The High Frequency 60kHz Ultrasonic Spray Nozzle Coating Machine is a precision atomization system specifically designed for ultra-low viscosity fluids such as silane solutions. It utilizes high-frequency ultrasonic vibration to generate extremely fine, uniform droplets, enabling controlled molecular-level coating on sensitive and high-performance substrates.
Unlike conventional air spray or pressure-based coating systems, this 60kHz ultrasonic nozzle produces a soft, low-velocity mist with highly uniform droplet size distribution. This ensures precise film formation, excellent surface coverage, and minimal material waste—especially important for low-viscosity silane, where over-spraying or uneven deposition can significantly affect coating performance.
The system is equipped with a 60kHz high-frequency ultrasonic atomizing nozzle, optimized for ultra-fine droplet generation and stable nano-to-micron scale spray performance.
A key advantage is its ability to handle low-viscosity, fast-spreading silane liquids, ensuring uniform coating without dripping, pooling, or uneven film thickness.
Compared with traditional spray systems, this technology provides significantly narrower droplet size distribution and improved coating uniformity, which is critical for surface modification and functional layer formation.
The non-contact, low-pressure atomization process eliminates nozzle clogging and reduces overspray, ensuring high material utilization efficiency and stable long-term operation.
The system allows precise control of flow rate, ultrasonic power, and spray width, enabling accurate adjustment for thin, uniform, and high-performance coating layers.
Its modular design supports integration into automated coating lines, laboratory systems, and pilot-scale production environments.
Parameter:
| Item | Parameter |
| Frequency | 60Khz |
| Power | 10~100w |
| FLOW RATE (ml/min) | 0~15ml/min |
| Spray width | 10-35mm |
| Spray Particle | 10~20μm |
| Solution utilization | above 98% |
| Material Viscosity | <80cps |
Ultrasonic atomization ensures extremely fine and uniform droplet formation, ideal for precision surface treatment.
It significantly improves coating consistency for silane-based functional layers, enhancing surface adhesion and chemical performance.
Compared with air spray systems, it offers higher precision, lower waste, and better film uniformity.
The system minimizes overspray and material loss, making it highly cost-efficient for high-value chemical coatings.
Stable ultrasonic operation ensures consistent performance even during long continuous processing cycles.
The 60kHz Ultrasonic Spray Nozzle Coating Machine is widely used in:
Silane surface treatment and functional coating
Glass and ceramic surface modification
Semiconductor and electronic material coating
Anti-corrosion and hydrophobic coatings
Precision optical surface treatment
Adhesion promotion layers for advanced materials
Laboratory R&D coating processes
Industrial thin-film functional coating
