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40Khz Ultrasonic Cutting And Sealing Equipment for Processing And Trimming The Edge of The Blanket

Ultrasonic cutting and trimming equipment, can cutting and trimming the material at the same time.
Ultrasonic welding wheel , we can customize the horn, it can work as continues welding , also and cutting and welding at the same time.

Frequency:
Power:
width:
horn material :
Quantity:
  • C40-T
  • Rps-sonic
  • C40-T

40Khz Ultrasonic Cutting And Sealing Equipment for Processing And Trimming The Edge of The Blanket




What's the principle of ultrasonic cutting?

The principle of an ultrasonic cutter is completely different from conventional one. It uses the energy of ultrasonic to melt the material to be cut. Therefore, the ultrasonic cutting does not require a sharp cutting edge, nor does it require a large pressure, and does not cause any chipping or breakage. At the same time, since the cutting blade is subjected to ultrasonic vibration, the frictional resistance is particularly small, and the material to be cut is not easily adhered to the blade. This is particularly effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are inconvenient to apply pressure.

The basic structure of the ultrasonic cutting machine is an ultrasonic transducer, a horn, a cutting blade (tool head), and generator. The ultrasonic generator converts the commercial power into a high-frequency high-voltage alternating current and transmits it to the ultrasonic transducer. An ultrasonic transducer is actually equivalent to an energy conversion device that converts input electrical energy into mechanical energy, ie, ultrasonic waves. Its manifestation is that the transducer moves back and forth in the longitudinal direction. The frequency of the telescopic motion is equivalent to the frequency of the high frequency alternating current supplied by the driving power source. The role of the horn is to fix the entire ultrasonic vibration system and to amplify the output amplitude of the transducer. The cutting blade (tool head) further enlarges the amplitude on the one hand and focuses the ultrasonic wave. On the other hand, the ultrasonic wave is output, and the ultrasonic energy is concentratedly input to the cutting portion of the material to be cut by using a similar cutting edge of the cutting blade. Under the action of huge ultrasonic energy, this part softens and melts instantly, and the strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting the material can be achieved.

Similar to conventional cutting, the basic components required are a cutter and an anvil, and the ultrasonic cutter has two basic structures. Depending on the location of the ultrasonic application, we may wish to divide it into an ultrasonic cutter cutter and an ultrasonic cutter cutter.


Introduction:

 

Ultrasonic Slitting/Sealing,40Khz Ultrasonic Cutting And Sealing Equipment for Processing And Trimming The Edge of The Blanket,Ultrasonic slitters cleanly cut and seal the edges of synthetic or blended fabrics, eliminating the disadvantages of hot wire or rotating knives. Fraying, unraveling, or beading along the cut edge are eliminated.

Slitters may be mounted on a loom to cut the non-selvedge edge of woven fabric. Equipment is available to operate at the slow speed of weaving looms without burning or beading me fabrics. With special framework and motor drive, crosscuts can be made on the loom.





Parameter



Frequency

40Khz

Frequency adjustment

Auto-tracking type

Max. power output

300W

Power output

Infinitive adjustment

Power supply

AC200V 50/60Hz

Outer dimension (mm)

120*120*380

Weight

5kg

Horn width

2~4mm

Application areas

Ultrasonic cutting sewing equipment is mainly suitable for fabric, suitable materials such as butyrate, cellulose, nylon, polyester, polyethylene, polypropylene, PVC and other materials. It is also suitable for a wide range of tubing in automotive, metal, pharmaceutical, food, cosmetic, medical and scientific applications.

 
 

BENEFITS OF ROBOTIC ULTRASONIC CUTTING

  • Process flexibility

  • Enhanced precision

  • Cleaning edages

  • cost reduce

  • Energy efficient

  • worker safety

  • Enviroment Friendly

  • No water waste disposal

ultrasonic Slitters



1. What’s the warranty of your ultrasonic cutter?

Our warranty is one year , but we can supply you Components free even out of warranty.

 

2. What’s frequency ultrasonic cutter you supply?

We can supply generatorr from 20~40khz depending on your requirements or application.

 

4. What’s the using life of your ultrasonic cutting equipment?

Under correct working environment, our ultrasonic cutter can work 3~5 years

 

5. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. How to customize blades ?

you can tell us your dimension requirements, we will customize depending on your requirements.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.



Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.  


Get in touch

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GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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