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Home / Products / Ultrasonic Cutting Equipment / 305 Mm Ultrasonic Cutting Blade for Ultrasonic Food Cutting Machine
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305 Mm Ultrasonic Cutting Blade for Ultrasonic Food Cutting Machine

Ultrasonic food cutting equipment use high-frequency vibration of 20,000 times per second generated by ultrasonic energy to create a surface with almost no friction between the blade and the food, thus eliminating problems such as sticking and squeezing.

Ultrasonic cutting equipment application

Ultrasonic cake cutters can be widely used in divided creamed multi-layer cakes, laminated mousse cakes, jujube cakes, steamed sandwich cakes, Napoleon, Swiss rolls, brownies, tiramisu, cheese, ham sandwich sandwiches and other baked goods.

It can cut a variety of shapes of baked goods and frozen foods, such as round, square, fan, triangle and so on. And can be customized according to the special needs of customers and existing conditions, welcome to sample test.

Frequency:
Power:
width:
horn material :
Quantity:
  • C20-305
  • Rps-sonic
  • C20-305

305 mm Ultrasonic Cutting Blade for Ultrasonic Food Cutting Machine 



What's the principle of ultrasonic cutting?

The principle of an ultrasonic cutter is completely different from conventional one. It uses the energy of ultrasonic to melt the material to be cut. Therefore, the ultrasonic cutting does not require a sharp cutting edge, nor does it require a large pressure, and does not cause any chipping or breakage. At the same time, since the cutting blade is subjected to ultrasonic vibration, the frictional resistance is particularly small, and the material to be cut is not easily adhered to the blade. This is particularly effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are inconvenient to apply pressure.

The basic structure of the ultrasonic cutting machine is an ultrasonic transducer, a horn, a cutting blade (tool head), and generator. The ultrasonic generator converts the commercial power into a high-frequency high-voltage alternating current and transmits it to the ultrasonic transducer. An ultrasonic transducer is actually equivalent to an energy conversion device that converts input electrical energy into mechanical energy, ie, ultrasonic waves. Its manifestation is that the transducer moves back and forth in the longitudinal direction. The frequency of the telescopic motion is equivalent to the frequency of the high frequency alternating current supplied by the driving power source. The role of the horn is to fix the entire ultrasonic vibration system and to amplify the output amplitude of the transducer. The cutting blade (tool head) further enlarges the amplitude on the one hand and focuses the ultrasonic wave. On the other hand, the ultrasonic wave is output, and the ultrasonic energy is concentratedly input to the cutting portion of the material to be cut by using a similar cutting edge of the cutting blade. Under the action of huge ultrasonic energy, this part softens and melts instantly, and the strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting the material can be achieved.

Similar to conventional cutting, the basic components required are a cutter and an anvil, and the ultrasonic cutter has two basic structures. Depending on the location of the ultrasonic application, we may wish to divide it into an ultrasonic cutter cutter and an ultrasonic cutter cutter.

The ultrasonic cutter cutter directly loads the ultrasonic energy onto the cutter, and the cutter becomes a cutter with ultrasonic waves. When cutting the material, the material is mainly softened and melted by the ultrasonic energy, and the cutting edge of the cutter only serves as the slit positioning, the ultrasonic energy output, and the separation material. This cutting method is suitable for cutting thick, thick, long, etc. materials that are inconvenient to set the cutting board. Such as raw rubber output from the rubber mixer, pipe cutting, frozen meat, candy, chocolate cutting, printed circuit boards, or hand-held cutting machines.

The basic structure of the ultrasonic cutting board cutter is similar to that of the ultrasonic cutter cutter, except that the ultrasonic output portion is not a cutter but a standard ultrasonic flat mold. Here, the mold is equivalent to a cutting board. However, this is a cutting board that is used for ultrasonic vibration. The cutting knife can still be used in the traditional shape, but the sharpness of the cutting edge is reduced, and the life of the cutting knife is greatly extended.

20Khz ulltrasonic cutting blade

 Ultrasonic food cutting balde

Parameter


Machine Ultrasonic cake Cutter
Frequency(KHz) 20Khz
Power 1000 W
Cutting Blade / Horn Titanium
Voltage(V) 220V
The width of blade depend on your requirement
Cutting thickness 10~20mm(depend on materials)
Horn amplitude 10-40μm
Equipment weight 1KG
 

 

Advantages

1. High cutting precision and constant material shape.

2, easy to apply to automated production

3, the cutting surface has good finish and good bonding performance.

4, fast, high efficiency, no pollution.

5. The cutting part adopts the hand-held design. The whole machine is compact, beautiful in appearance and easy to operate. It can replace different size and different material cutting knives to achieve the ideal cutting equipment;

6. Ultrasonic cutting machine adopts hand-held cutting design, which can replace different specifications of cutting knife mold, which is easy to use;

7. The function module with automatic and rapid resonance of detuning can last up to 18 hours in a continuous working time without additional cold going conditions.

8. The ultrasonic power supply independently researched and developed by the company can provide 50% of the performance of the products and prolong the service life of the transducer by more than one time;

9. Ultrasonic vibration reduces the frictional resistance between the blade and the food, which makes the blade cut smoothly, reduces food fragments during the cutting process, and improves production efficiency;
10. Using the vibration handle, the operation is simple and quiet and silent when cutting, no vibration, the cutting is light and the effect is perfect;

11, with high frequency vibration of 40KHZ or 20KHZ, this low friction makes the cutting knife cut food smoothly, making the food cutting surface clean, beautiful and not deformed;

12. It can be used by hand in a single machine, or it can be mounted on a machine to control the cutting head with a computer to form a fully automatic cutting device for the cutting of batch materials in the assembly line.

 

Applications:

Cake,Sandwich, biscuit, wafer, nougat

Frozen cakes and pies

Frozen fish

Snack and health bars

Fresh/frozen prepared meats

Dough or baked cookies

Soft and hard cheeses

Fresh/frozen vegetables

Candy and confections

Ice cream bars




1. What’s the warranty of your ultrasonic cutter?

Our warranty is one year , but we can supply you Components free even out of warranty.

 

2. What’s frequency ultrasonic cutter you supply?

We can supply generatorr from 20~40khz depending on your requirements or application.

 

4. What’s the using life of your ultrasonic cutting equipment?

Under correct working environment, our ultrasonic cutter can work 3~5 years

 

5. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. How to customize blades ?

you can tell us your dimension requirements, we will customize depending on your requirements.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.



Frequency Blade widthgenerator Horn material Application  
20kHZ 305MM2000CSTitanium alloyFood cutting 
20kHZ 255MM2000CSTitanium alloyFood cutting 
20kHZ 200MM2000CSTitanium alloyFood cutting 
20kHZ 150MM2000CSTitanium alloyFood cutting 
20kHZ 50-100MM2000CSTitanium alloyFood cutting & Rubber cutting
35Khz82.5MM2000CSTitanium alloyFood cutting & Rubber cutting



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 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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