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40Khz Ultrasonic Rubber Cutting Machine High Amplitude

Ultrasonic food cutting equipment use high-frequency vibration of 40,000 times per second generated by ultrasonic energy to create a surface with almost no friction between the blade and the food, thus eliminating problems such as sticking and squeezing.
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40Khz Ultrasonic rubber Cutting machine high amplitude
40Khz Ultrasonic rubber Cutting machine high amplitude
  • C40-155

  • Rps-sonic

  • C40-155

40Khz Ultrasonic Rubber Cutting Machine High Amplitude

Overview

This 40KHz 800W high-amplitude ultrasonic rubber cutting machine is professionally optimized and customized for the rubber processing industry. Featuring stable high-frequency vibration and strong high-amplitude output, it perfectly solves the pain points of traditional rubber cutting, such as rough notches, material deformation, burrs, tensile damage and low efficiency. It is a high-precision, high-efficiency dedicated cutting device for all types of solid rubber and composite rubber materials.

Core Technical Advantages for Rubber Cutting

Equipped with a 40KHz high-frequency ultrasonic system and 800W constant power output, the machine delivers superior high-amplitude vibration focused on the cutting blade. It instantly breaks rubber molecular chains through high-speed micro-vibration, realizing friction-free and pressure-free cutting. Different from conventional mechanical cutting, it causes no squeezing deformation, no material stretching and no residual burrs on rubber workpieces. The high-amplitude design greatly enhances cutting adaptability for thick, hard and high-toughness rubber materials, ensuring one-time forming and ultra-smooth cutting sections.
In addition, the low-heat cutting process avoids rubber scorching, melting and discoloration, effectively maintaining the original physical performance, elasticity and flatness of rubber products. The stable power and frequency output guarantee consistent cutting accuracy and effect in long-term continuous industrial operation, greatly reducing product defective rate.


Parameter


Machine Ultrasonic rubber/cake Cutter
Frequency(KHz) 40KHz
Power 500 W
Cutting Blade / Horn Titanium
Voltage(V) 220V
The width of blade 82.5mm
Cutting thickness 10~20mm(depend on materials)
Horn amplitude 10-40μm
Equipment weight 0.6KG

 Ultrasonic rubber cutting

Advantages

1. High cutting precision and constant material shape.

2, easy to apply to automated production

3, the cutting surface has good finish and good bonding performance.

4, fast, high efficiency, no pollution.

5. The cutting part adopts the hand-held design. The whole machine is compact, beautiful in appearance and easy to operate. It can replace different size and different material cutting knives to achieve the ideal cutting equipment;

6. Ultrasonic cutting machine adopts hand-held cutting design, which can replace different specifications of cutting knife mold, which is easy to use;

7. The function module with automatic and rapid resonance of detuning can last up to 18 hours in a continuous working time without additional cold going conditions.

8. The ultrasonic power supply independently researched and developed by the company can provide 50% of the performance of the products and prolong the service life of the transducer by more than one time;

9. Ultrasonic vibration reduces the frictional resistance between the blade and the food, which makes the blade cut smoothly, reduces food fragments during the cutting process, and improves production efficiency;
10. Using the vibration handle, the operation is simple and quiet and silent when cutting, no vibration, the cutting is light and the effect is perfect;

11, with high frequency vibration of 40KHZ or 20KHZ, this low friction makes the cutting knife cut food smoothly, making the food cutting surface clean, beautiful and not deformed;

12. It can be used by hand in a single machine, or it can be mounted on a machine to control the cutting head with a computer to form a fully automatic cutting device for the cutting of batch materials in the assembly line.

 


Ultrasonic Components

Typical ultrasonic food cutting components include four major elements: a power supply, a converter, a booster and a cutting horn, as explained below.

 

1. Power supply

The ultrasonic power supply, also referred to as a generator, is an electronic device that takes standard 50/60Hz AC line voltage and converts it to high frequency electrical energy.

 

2. Converter

The ultrasonic converter is a sealed electro/mechanical device that receives the 20kHz electrical energy from the power supply and converts this electrical energy to high frequency mechanical vibrations using PZT(piezoelectric) ceramic discs that expand and contract within the converter housing.

 

3. Booster

The booster is a machined metal mechanical amplifier that will either raise or lower the amplitude of the horn's mechanical motion depending on the configuration of the masses machined at each end.

 

4. Cutting horn

The cutting horn, also referred to as a knife or a blade horn, is the component that comes into contact with the product and does the actual cutting. This horn is machined from titanium, has excellent acoustic properties, good surface hardness and superior fatigue value.

Our ultrasonic components and horns are designed for continuous operation under the most demanding production environments. Welcome customers to cooperate with us for a brilliant future!
 

This set can replace for Branson 40Khz ultrasonic cutter 



1. What’s the warranty of your ultrasonic cutter?

Our warranty is one year , but we can supply you Components free even out of warranty.

 

2. What’s frequency ultrasonic cutter you supply?

We can supply generatorr from 20~40khz depending on your requirements or application.

 

4. What’s the using life of your ultrasonic cutting equipment?

Under correct working environment, our ultrasonic cutter can work 3~5 years

 

5. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. How to customize blades ?

you can tell us your dimension requirements, we will customize depending on your requirements.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.



Frequency  Blade width generator  Horn material  Application  
20kHZ  305MM 2000CS Titanium alloy Food cutting 
20kHZ  255MM 2000CS Titanium alloy Food cutting 
20kHZ  200MM 2000CS Titanium alloy Food cutting 
20kHZ  150MM 2000CS Titanium alloy Food cutting 
20kHZ  50-100MM 2000CS Titanium alloy Food cutting & Rubber cutting
35Khz 82.5MM 2000CS Titanium alloy Food cutting & Rubber cutting



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 Ms. Yvonne
  sales@xingultrasonic.com   
  +86 571 63481280

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   1st Building NO.608 Road ,FuYang, Hangzhou, Zhejiang,China

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