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20Khz Portable Ultrasonic Tinning Machine for Tinning Sn on Al Industrial Tinning Handheld Gun

Ultrasonic machining is the removal of material by the abrading action of grit-loaded liquid slurry circulating between the workpiece and a tool vibrating perpendicular to the workface at afrequency above the audible range.
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20Khz Portable Ultrasonic Tinning Machine for Tinning Sn on Al Industrial Tinning Handheld Gun
20Khz Portable Ultrasonic Tinning Machine for Tinning Sn on Al Industrial Tinning Handheld Gun
20Khz Portable Ultrasonic Tinning Machine for Tinning Sn on Al Industrial Tinning Handheld Gun
20Khz Portable Ultrasonic Tinning Machine for Tinning Sn on Al Industrial Tinning Handheld Gun
20Khz Portable Ultrasonic Tinning Machine for Tinning Sn on Al Industrial Tinning Handheld Gun
20Khz Portable Ultrasonic Tinning Machine for Tinning Sn on Al Industrial Tinning Handheld Gun
  • T20

  • RPS-SONIC

20Khz Portable Ultrasonic Tinning Machine for Tinning Sn on Al Industrial Tinning Handheld Gun



Description


The 20kHz Portable Ultrasonic Tinning Machine is a high-performance handheld ultrasonic soldering system designed for efficient tin coating (Sn tinning) on aluminum and other difficult-to-wet metal materials. It combines high-frequency ultrasonic vibration with molten solder to actively break oxide layers and improve surface wettability, enabling strong, uniform, and reliable metallurgical bonding.

Unlike conventional soldering irons that depend heavily on chemical flux and aggressive surface preparation, this ultrasonic tinning gun directly activates the metal surface during operation. This allows stable tinning performance on aluminum, copper alloys, and oxide-prone metals with significantly improved bonding strength and conductivity.

Its portable design makes it ideal for field operations, maintenance work, and flexible industrial production environments where fixed equipment is not practical.


The system is equipped with a 20kHz high-power ultrasonic transducer integrated into a handheld gun structure, delivering concentrated vibration energy directly to the soldering interface.

A key advantage is its ability to perform effective tinning on aluminum (Al) without complex pre-treatment, significantly improving process efficiency and reducing chemical usage.

Compared with traditional soldering tools, ultrasonic energy provides real-time oxide film disruption and surface activation, ensuring strong wetting and stable coating formation.

The handheld design offers high mobility and flexibility, making it suitable for large parts, irregular geometries, and on-site repair operations.

The ultrasonic cavitation effect continuously cleans the molten solder interface, preventing oxidation buildup and ensuring consistent coating quality during operation.

Built with industrial-grade components and a stable ultrasonic generator, the system ensures reliable performance under continuous use.


 

Parameter:

Model No. RPS-T20
Ultrasonic Frequency 20Khz
Maximum Output 800 Watt
Temperature Range 150 ~ 400 °C
Power Supply 220V / 50-60 Hz
Ultrasonic Generator Size 250(W) x 310(L) x 135(H) mm
Weight 3 Kg
Feature Ultrasonic Amplitude Adjustable
Pot dimension 65*8 mm
Avail Soldering Matrial ITO Glass, AL, Mo, Cu etc.,



4.1 (20)

2 (21)



Key Advantages

Ultrasonic-assisted tinning significantly improves wetting ability on aluminum and other non-ideal soldering surfaces, ensuring strong and uniform coating results.

It reduces dependency on chemical flux, resulting in cleaner surfaces, fewer residues, and improved environmental safety.

Compared with conventional tinning methods, it delivers higher bonding strength, better conductivity, and improved long-term reliability.

The process minimizes defects such as uneven coating, weak adhesion, and oxidation-related failures.

Its portable structure enhances operational flexibility for both production and maintenance scenarios.

Applications

The 20kHz Portable Ultrasonic Tinning Gun is widely used in:

  • Aluminum component tinning

  • Electrical connector and terminal coating

  • Automotive wiring and metal assembly

  • Power electronics and battery connections

  • Industrial maintenance and repair soldering

  • Cable and conductor tinning

  • Heat exchanger and metal parts processing

  • Difficult-to-wet metal surface coating applications


搪锡4搪锡3





What material can the ultrasonic soldering Iron welding ? 


Tin, We can check the METAL MELTING POINT table as follws:

METAL MELTING POINT
(oC) (oF)
Babbitt 249 480
Beryllium 1285 2345
Beryllium Copper 865 – 955 1587 – 1750
Bismuth 271.4 520.5
Phosphorus 44 111
Platinum 1770 3220
Red Brass 990 – 1025 1810 – 1880
Rhenium 3186 5767
Rhodium 1965 3569
Selenium 217 423
Silicon 1411 2572
Silver, Pure 961 1761
Silver, Sterling 893 1640
Carbon Steel 1425 – 1540 2600 – 2800
Stainless Steel 1510 2750
Tantalum 2980 5400
Thorium 1750 3180
Tin 232 449.4
Titanium 1670 3040
Tungsten 3400 6150
Yellow Brass 905 – 932 1660 – 1710
Zinc 419.5 787

Our horn Temperature Range is 150~400, so the Tin can be melt by our horn.



The new model of the ultrasonic soldering iron comes complete with a newly designed ergonomic, lightweight handle, which ensures that there is a minimum of strain on the operator during the soldering process.

The ultrasonic soldering iron incorporates a powerful heater, rated at 60W, and a digital temperature controller which allows the user to adjust the soldering tip temperature and provides control from 50°C up to 400°C ±2°C.

The ultrasonic generator has 9 levels of ultrasonic activity, selected by push buttons, plus a function that allows the soldering iron to be used as a conventional soldering iron if required. The ultrasonic power is applied to the iron as needed by operating the provided footswitch or, alternatively, the power can be turned on and off using the button on the front of the unit.

An ultrasonic transducer is built into the soldering iron handle and to prevent this unit being overheated a continuous use of a cooling air is required. There is a safety system in place to ensure that if the air pressure has dropped and has stopped cooling the transducer the unit automatically turns off to prevent frequency drift and damage to the transducer. The cooling air supply can be provided by a small pump, not supplied, or from a facilities own 0.75-1bar clean air supply.

The iron comes with 3 interchangeable soldering tips, made from a high density hard copper, which have been matched to the ultrasonic generator to provide optimum performance. There are a variety of tips to choose from including various sizes of chisel, cone and point shapes from a range that Solbraze manufacture to suit the customers application.

The ultrasonic iron can be used worldwide as the ultrasonic irons power supply input can be switched to be either 110v or 230v depending on the local mains supply using a switch on the rear of the unit.



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  sales@xingultrasonic.com   
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