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SONOL20-3000
RPS-SONIC
8515900090
Ultrasonic Homogenizer Extraction System with 30L Double Layer SS316 Tank for Herb Extract
Description
The Ultrasonic Homogenizer Extraction System is a high-efficiency extraction solution designed for processing botanical materials, herbs, fungi, and natural plant compounds. Equipped with a powerful ultrasonic generator and a 30L double-layer stainless steel SS316 extraction tank, the system uses high-frequency ultrasonic cavitation to enhance the extraction of active ingredients from raw materials.
This advanced technology significantly improves mass transfer, breaks down plant cell walls, and accelerates solvent penetration, resulting in higher extraction yields and shorter processing times compared to conventional extraction methods such as maceration or reflux.
The double-jacket design allows precise temperature control through heating or cooling circulation, making it suitable for processing heat-sensitive compounds while maintaining stability and bioactivity.
The system is equipped with a high-intensity ultrasonic probe that delivers stable cavitation energy, ensuring efficient cell disruption and consistent extraction performance. The ultrasonic power is adjustable to meet different material requirements.
The extraction tank is made of food-grade SS316 stainless steel, offering excellent corrosion resistance and suitability for pharmaceutical, food, and nutraceutical applications. The 30L capacity is ideal for laboratory-scale and pilot production.
The double-layer jacket structure supports external temperature control systems, allowing precise thermal management during extraction to protect active compounds from degradation.
A PLC control system with a touchscreen interface enables easy operation, parameter adjustment, and real-time monitoring of ultrasonic power, temperature, and processing time.
Parameter
Model | RPS-SONO20-30L |
Input voltage | 220/380V,50/60Hz |
Controller | Digital controller with automatic frequency tracking |
Rated power(kW) | 3.0 |
Power adjust | 20%~100% |
Amplitude | 30~80μm |
Frequency(kHz) | 20±0.5,automatic frequency tracking |
Horn material | Titanium alloy |
Horn diameter | 40~50mm |
Horn length | 400~450mm |
Flange | Tri-clamp/DN50 flange/customized flange |
Temperature control | Temperature control jacket for external temperature control system |
Tank material | Acrylic/SUS304L/SUS316L |
Processing volume | 30L,can be customized |
Blender speed | 0~800rpm,optional |
Operating method | Touch screen or buttons |
Working temperature | ≤100℃ |
Working pressure | ≤0.4MPa，can be customized |
The ultrasonic extraction system significantly increases extraction efficiency by enhancing solvent penetration and breaking down plant cell structures rapidly. This results in higher yield and faster processing time compared to traditional methods.
It operates at lower temperatures, helping preserve heat-sensitive bioactive compounds such as flavonoids, polyphenols, essential oils, and alkaloids.
The system reduces solvent consumption and processing time, making it more cost-effective and environmentally friendly. It also ensures high reproducibility and consistent batch quality, which is critical for industrial production.
Additionally, the modular and compact design allows easy integration into pilot or production lines with minimal installation requirements.
Application
- Disruption of cells, bacteria, viruses, spores, fungi or tissues (cell disruption)
- Extraction of ingredients (lysis)
- Homogenization of different substances
- Production of finest emulsions with minimum droplet size
- Dissolution of poorly and poorly soluble substances in liquids
- Production of dispersions (emulsions and suspensions)
- Catalysis and acceleration of chemical reactions
Ultrasonic emulsification technology has been widely used in food, paper, paint, chemical, pharmaceutical, textile, petroleum, metallurgy and other industrial fields. Ultrasonic equipment can be easily installed on existing production lines, which is convenient for manufacturers to upgrade equipment at a lower cost. Ultrasonic emulsification can also create emulsions that do not work in general methods. The commonly used mixing method can only produce 5% paraffin wax in water. It is incredible that under the action of power ultrasound, 20% paraffin wax emulsion can be produced.
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Advantages of RPS-SONIC ultrasonic devices
• Easy and flexible handling
• Time saving
• Powerful
• Precisely controllable
• Reproducible results
• Eco-friendly and energy efficient
• Extremely durable and long lasting
• Wide product range
• Wide range of accessories for a variety of applications
• Production, service and repair in germany
• Specialist for ultrasonic technology
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