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Integral Mounting Type Ultrasonic Cutting And Sealing System with Roller

Ultrasonic Fabric Cutting Machine is used for a wide range of fabrics, especially for polyester, viscose, etc. This machine can be used to trim fabric selvedge or cut fabric into stripes.
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Integral Mounting Type Ultrasonic Cutting And Sealing System with Roller
Integral Mounting Type Ultrasonic Cutting And Sealing System with Roller
Integral Mounting Type Ultrasonic Cutting And Sealing System with Roller
Integral Mounting Type Ultrasonic Cutting And Sealing System with Roller
Integral Mounting Type Ultrasonic Cutting And Sealing System with Roller
  • RPS-C20

  • Rps-sonic

  • RPS-C20

Integral Mounting Type Ultrasonic Cutting And Sealing System with Roller

The Integral Mounting Type Ultrasonic Cutting and Sealing System with Roller is designed for manufacturers looking to upgrade existing automated production lines with continuous, precise, clean and reliable cutting & sealing performance. Its compact integrated structure makes it especially suitable for customized OEM machinery and high-efficiency industrial production.

How does ultrasonic cutter work?

Ultrasonic Cutting And Sealing Equipment for Processing And Trimming The Edge of The Blanket,Ultrasonic slitters cleanly cut and seal the edges of synthetic or blended fabrics, eliminating the disadvantages of hot wire or rotating knives. Fraying, unraveling, or beading along the cut edge are eliminated.

Slitters may be mounted on a loom to cut the non-selvedge edge of woven fabric. Equipment is available to operate at the slow speed of weaving looms without burning or beading me fabrics. With special framework and motor drive, crosscuts can be made on the loom.

This ultrasininc slicing system can easy assemblyed on Ultrasonic Labeling Machine, Ultrasonic Ribbon Slitting Machine, Ultrasonic Cloth Slitting Machine, Ultrasonic Laminating Machine, Ultrasonic Nonwoven Slitting Machine,Ect.,


We supply a comprehensive range of customized ultrasonic sealing & cutting machines with diversified structural designs to accommodate different production requirements. Our equipment is widely deployed for slitting, edge sealing and integrated weld-cut processing of various flexible textile materials, covering multiple industrial sectors including curtain manufacturing, garment textile, home textile, non-woven fabric, woven sack, carpet production and packaging industry. It delivers neat, fray-free sealed edges and precise consistent slitting results for all synthetic fabric raw materials, eliminating fraying, unraveling and secondary trimming procedures to boost overall production efficiency.



  • Integrated Cutting & Sealing
    Combines ultrasonic cutting and sealing in one compact system, reducing equipment footprint and simplifying the production line.

  • Continuous Roller-Type Operation
    The roller structure enables continuous feeding and processing, making it suitable for high-speed automated production lines.

  • Clean & Precise Cutting
    Ultrasonic vibration reduces product sticking and deformation, delivering smooth, accurate cuts with minimal crumbs or residue.

  • Simultaneous Sealing
    Ultrasonic energy can seal the cut edge during processing, helping prevent material leakage, fraying, or separation.

  • Easy Integration
    The integral mounting design allows the system to be installed directly into existing automatic machinery, conveyors, packaging lines, or customized production equipment.

  • Adjustable Processing Parameters
    Cutting speed, ultrasonic amplitude, pressure, and roller speed can be adjusted according to different materials and production requirements.

  • Low Maintenance
    The ultrasonic system has no conventional heating element at the cutting interface, reducing thermal buildup and simplifying routine maintenance.

  • Suitable for Delicate Materials
    High-frequency vibration enables fast processing with limited heat transfer, making it suitable for materials that are sensitive to conventional thermal cutting.





Parameter



Frequency

20Khz

Frequency adjustment

Auto-tracking type

Max. power output

2000W

Power output

Infinitive adjustment

Power supply

AC200V 50/60Hz

Horndimension (mm)

80*15mm

Weight

15kg



Application areas

Ultrasonic cutting sewing equipment is mainly suitable for fabric, suitable materials such as butyrate, cellulose, nylon, polyester, polyethylene, polypropylene, PVC and other materials. 

Packaging & Flexible Materials

Ultrasonic cutting and sealing can be applied to:

  • Plastic films

  • Non-woven materials

  • Laminated films

  • Packaging materials

  • Filter materials

  • Flexible composite materials

Textile & Non-Woven Industry

Suitable for continuous processing of:

  • Non-woven fabric

  • Synthetic textiles

  • Web materials

  • Technical fabrics

  • Filter cloth



BENEFITS OF ROBOTIC ULTRASONIC CUTTING

– No fraying and selvage
– No burns on fabrics and emissions of toxic fumes
– No warm up waiting time
– Shorter production times
– Less energy consumption
– No need for thread in seams
– Coupling together two fabrics or one with a film
– Simultaneously punching and sealing

– Cutting and sealing synthetic cloth at the same time.





1. What’s the warranty of your ultrasonic cutter?

Our warranty is one year , but we can supply you Components free even out of warranty.

 

2. What’s frequency ultrasonic cutter you supply?

We can supply generatorr from 20~40khz depending on your requirements or application.

 

4. What’s the using life of your ultrasonic cutting equipment?

Under correct working environment, our ultrasonic cutter can work 3~5 years

 

5. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. How to customize blades ?

you can tell us your dimension requirements, we will customize depending on your requirements.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.



Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.  


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 Ms. Yvonne
  sales@xingultrasonic.com   
  +86 571 63481280

  +86 15658151051
   1st Building NO.608 Road ,FuYang, Hangzhou, Zhejiang,China

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