The application of ultrasonic in the sewing industry mainly reflects the two major functions of ultrasonic: welding and cutting. In 2019, for masks that are popular all over the world, ultrasound is a household name for applying these two functions to the fullest. The cutting and welding of velvet c
what's the ultrasonic ? what's the ultrasonic extractor technology? the essay will introduce the ultrasonic and ultrasonic extraction techolgy from many aspects.
The use of ultrasonics is becoming increasingly important for the food industry.Ultrasound in Food Processing enables scientists, engineers andmanagers in food manufacturing to make informed choices about anew and important area of research and development. It will also be avaluable reference to peo
Ultrasonic spraying, also known as ultrasonic spraying, is a spraying process using ultrasonic atomization technology. The sprayed material is first in a liquid state. The liquid can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles by an ultrasonic atomiz
How to extend and solve the application of ultrasonic equipment in mask machine:One: Tuning.First of all, the quality must be excellent when purchasing. Whether it is an analog electric box or an intelligent electric box, you must purchase equipment that has been debugged and matched in advance. Eac
“In the face of the sudden epidemic, the gaps in masks and medical protective clothing have become prominent. The epidemic is the order. RPS-SONIC actively responded to the call of the country, with its own technical research and development capabilities and rich application experience in the field of ultrasonic processing, and urgently organized resources to upgrade technology and recovery. We have provided a large number of ultrasonic welding systems for medical machinery manufacturers around the world. We have exported large quantity of ultrasonic welding equipments to Korea, Turkey and Iran.
Why use ultrasonic impact gun to eliminate stress?Metal structure parts are generally welded by welding. During the metal filling process, there are residual heights, pits, undercuts and various welding defects at the joints, causing severe stress concentration and a certain welding residue. Pullin
What’s the application of ultrasonic machining The recent development of modern hi-tech industries has given rise to the creation of a whole range of new materials. These include high strength, stainless and heat resistant steels and alloys, titanium, ceramics, composites, and other nonmetallic mate
What’s ultrasonic transducer Ultrasonic transducers are devices that convert sound energy and electrical energy. Sound energy and electrical energy can be converted to each other.Ultrasonic transducers can be divided into two categories according to material, one is a magnetostrictive transducer, an
What’s ultrasonic generator? The ultrasonic generator is essentially a power generator that generates a sinusoidal signal of a certain frequency, which is conducted to the transducer through a cable coupling line, and the transducer converts the electrical signal provided by the ultrasonic generator
What's the Principle and theory of ultrasonic plastic welding machine? The principle of ultrasonic plastic welding machine? How does ultrasonic welding work? what's the composition and function of ultrasonic plastic welding machine What's the core parts in ultrasonic plastic welding machine Ultrasonic plastic welding machine models and specifications? What's the Advantages of ultrasonic welding?
Which plastics can the ultrasonic welding machine weld?Ultrasonic welding machines can weld a lot of materials, but there are not many materials that are really suitable for ultrasonic welding machines. Why do you say this? The following details:The materials that can be welded by ultrasonic welding
Application of ANSYS Parameter Optimization and Probability Design on Ultrasonic Welding horn ForewordWith the development of ultrasonic technology, its application is more and more extensive, it can be used to clean tiny dirt particles, and it can also be used for welding metal or plastic. Especia
Ultrasonic spraying, also known as ultrasonic spraying, is a spraying process using ultrasonic atomization technology. The sprayed material is first in a liquid state. The liquid can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles by an ultrasonic atomiz
Compared with general emulsification process and equipment (such as propeller, colloid mill and homogenizer, etc.), ultrasonic emulsification has the characteristics of high emulsification quality, stable emulsification, stable emulsification product and low power required.
What chemical changes can ultrasonic sonochemical equipment play?As a physical means and tool, ultrasonic chemical treatment technology can generate a series of near-extreme conditions in the medium of chemical reaction.
How the new experimental-grade ultrasonic extraction equipment works?
We all know the ultrasonic sewing machine and ultrasonic lace sewing machine,but do you know the what’s the difference between these two devices? Just the device’s name id different? No, it is not right. The next I will use our product as an example to compare the ultrasonic sewing machine and ultrasonic lace sewing machine through the pictures.
WHAT is ultrasonic assembly?The basic principle of ultrasonic assembly is the conversion of standard 50/60 Hz power to 15 kHz, 20 kHz or 40 kHz. This electrical energy travels through a piezoelectric converter.The converter, typically lead zirconate titanate, expands and contracts at the same freque
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RPS-R35
Rps-sonic
RPS-R35
An ultrasonic rotary horn has tapered input sections for the conversion of axial acoustic energy into radial acoustic energy. The preferred rotary horn includes a first half having a first radial weld section and a first axial input section for receiving a first axial acoustic energy. The rotary horn further includes a second half coupled to the first half. The second half has a second radial weld section and a second axial input section for receiving a second axial acoustic energy. Each half has a coned section defined by an inner tapered surface and an outer tapered surface such that the halves convert a portion of the first and second axial acoustic energy into radial acoustic energy. Each inner tapered surface forms an inner angle with respect to an axis of the horn and each outer tapered surface forms an outer angle with respect to the axis.
A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 20, 28,30,35 kHz with bond widths of up to18MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions. Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.
Item | Parameter |
Frequency | 35Khz |
Power | 800W |
Ceramice chips | 4chips |
Speed | 20m/min in max |
Welding width | 10mm in max |
Welding horn | 35Khz rotary horn |
Welding type | Continues welding |
Rps-sonic supply high power rotary ultrasonic systems to the packaging, hygiene and specialty converting industries.
While a number of horn configurations have been developed, it is well known that a good way to attain high quality and high speed ultrasonic welds is to use a rotary horn with a rotating anvil. Typically, a rotary horn is cylindrical and rotates around an axis. The input acoustic energy is in the axial direction and the output acoustic energy is in the radial direction. The horn and anvil are essentially two cylinders positioned close to each other, rotating in opposite directions with equal or nonequal tangential velocities. The parts to be bonded pass between these cylindrical surfaces at a linear velocity which usually matches the tangential velocity of these cylindrical surfaces. Matching the tangential velocities of the rotary horn and the anvil with the linear velocity of the parts can minimize the drag between the horn and the parts.
Rotary horns are therefore typically made up of at least an axial input section and a radial weld section. The input section receives the axial acoustic energy, while the weld section applies the converted radial acoustic energy to the target parts. While the above-described conventional rotary horn is acceptable for some applications, certain important difficulties remain. One difficulty relates to the desire to obtain a high level of amplitude uniformity. Amplitude uniformity is effectively a measure of the percent of the weld receiving the same amount of weld energy. Specifically, amplitude uniformity is determined by measuring the maximum displacement of the external surface of the weld section (i.e., the weld “face”) for a given input excitation. The minimum displacement for the same excitation is also measured, and the ratio of the minimum displacement to the maximum displacement represents the amplitude uniformity. Thus, a rotary horn with an amplitude uniformity approaching one hundred percent would produce very uniform output acoustic energy over its entire weld face. High amplitude uniformity results in more predictable welds and ultimately lower manufacturing costs.
An ultrasonic rotary horn has tapered input sections for the conversion of axial acoustic energy into radial acoustic energy. The preferred rotary horn includes a first half having a first radial weld section and a first axial input section for receiving a first axial acoustic energy. The rotary horn further includes a second half coupled to the first half. The second half has a second radial weld section and a second axial input section for receiving a second axial acoustic energy. Each half has a coned section defined by an inner tapered surface and an outer tapered surface such that the halves convert a portion of the first and second axial acoustic energy into radial acoustic energy. Each inner tapered surface forms an inner angle with respect to an axis of the horn and each outer tapered surface forms an outer angle with respect to the axis.
A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 20, 28,30,35 kHz with bond widths of up to18MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions. Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.
Item | Parameter |
Frequency | 35Khz |
Power | 800W |
Ceramice chips | 4chips |
Speed | 20m/min in max |
Welding width | 10mm in max |
Welding horn | 35Khz rotary horn |
Welding type | Continues welding |
Rps-sonic supply high power rotary ultrasonic systems to the packaging, hygiene and specialty converting industries.
While a number of horn configurations have been developed, it is well known that a good way to attain high quality and high speed ultrasonic welds is to use a rotary horn with a rotating anvil. Typically, a rotary horn is cylindrical and rotates around an axis. The input acoustic energy is in the axial direction and the output acoustic energy is in the radial direction. The horn and anvil are essentially two cylinders positioned close to each other, rotating in opposite directions with equal or nonequal tangential velocities. The parts to be bonded pass between these cylindrical surfaces at a linear velocity which usually matches the tangential velocity of these cylindrical surfaces. Matching the tangential velocities of the rotary horn and the anvil with the linear velocity of the parts can minimize the drag between the horn and the parts.
Rotary horns are therefore typically made up of at least an axial input section and a radial weld section. The input section receives the axial acoustic energy, while the weld section applies the converted radial acoustic energy to the target parts. While the above-described conventional rotary horn is acceptable for some applications, certain important difficulties remain. One difficulty relates to the desire to obtain a high level of amplitude uniformity. Amplitude uniformity is effectively a measure of the percent of the weld receiving the same amount of weld energy. Specifically, amplitude uniformity is determined by measuring the maximum displacement of the external surface of the weld section (i.e., the weld “face”) for a given input excitation. The minimum displacement for the same excitation is also measured, and the ratio of the minimum displacement to the maximum displacement represents the amplitude uniformity. Thus, a rotary horn with an amplitude uniformity approaching one hundred percent would produce very uniform output acoustic energy over its entire weld face. High amplitude uniformity results in more predictable welds and ultimately lower manufacturing costs.
AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))
Resin
| Frequency | |||
Amorphous | 15Khz | 20Khz | 30Khz | 40Khz |
acrylonitrile Butadiene Styrene(ABS) | 36-84 | 30-70 | 24-56 | 18-42 |
Acrylonitrile Styrene Acrylate(ASA) | 36-84 | 30-70 | 24-56 | 18-42 |
Polycarbonate(PC) | 72-120 | 60-100 | 48-80 | 36-60 |
PC/ABS | 72-120 | 60-100 | 48-80 | 36-60 |
Polycarbonate/ Polyester | 60-120 | 50-100 | 40-80 | 30-60 |
Polyetherimide(PEl) | 84-120 | 70-100 | 56-80 | 42-60 |
Polyethersulfone(PES) | 84-120 | 70-100 | 56-80 | 42-60 |
Polymethyl Methacrylate(Acrylic, PMMA) | 48-84 | 40-70 | 32-56 | 24-42 |
Polyphenylene Oxide(PPO) | 60-108 | 50-90 | 40-72 | 30-54 |
Polystyrene(PS) | 36-84 | 30-70 | 24-56 | 18-42 |
Polysulfone(PSU) | 84-120 | 70-100 | 56-80 | 42-60 |
Polyvinyl Chloride(rigid PVC) | 48-96 | 40-80 | 32-64 | 24-48 |
Styrene-Acrylonitrile (SAN) | 36-84 | 30-70 | 24-56 | 18-42 |
Semi-Crystalline | ||||
Cellulosics(CA, CAB, CAP) | 72-120 | 60-100 | 48-80 | 36-60 |
Liquid Crystal Polymer(LCP) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyoxymethylene, Polyacetal(POM) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyamid(Nylon, PA) | 84-144 | 70-120 | 56-96 | 42-72 |
Polybutylene Terephthalate(Polyester, PBT) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyethylene Terephthalate(Polyester, PET) | 96-144 | 80-120 | 64-96 | 48-72 |
Polyetheretherketone(PEEK) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyethylene(PE) | 108-144 | 90-120 | 72-96 | 54-72 |
Polyphenylene Sulfide(PPS) | 96-144 | 80-120 | 64-96 | 48-72 |
Polypropylene(PP) | 108-144 | 90-120 | 72-96 | 54-72 |
AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))
Resin
| Frequency | |||
Amorphous | 15Khz | 20Khz | 30Khz | 40Khz |
acrylonitrile Butadiene Styrene(ABS) | 36-84 | 30-70 | 24-56 | 18-42 |
Acrylonitrile Styrene Acrylate(ASA) | 36-84 | 30-70 | 24-56 | 18-42 |
Polycarbonate(PC) | 72-120 | 60-100 | 48-80 | 36-60 |
PC/ABS | 72-120 | 60-100 | 48-80 | 36-60 |
Polycarbonate/ Polyester | 60-120 | 50-100 | 40-80 | 30-60 |
Polyetherimide(PEl) | 84-120 | 70-100 | 56-80 | 42-60 |
Polyethersulfone(PES) | 84-120 | 70-100 | 56-80 | 42-60 |
Polymethyl Methacrylate(Acrylic, PMMA) | 48-84 | 40-70 | 32-56 | 24-42 |
Polyphenylene Oxide(PPO) | 60-108 | 50-90 | 40-72 | 30-54 |
Polystyrene(PS) | 36-84 | 30-70 | 24-56 | 18-42 |
Polysulfone(PSU) | 84-120 | 70-100 | 56-80 | 42-60 |
Polyvinyl Chloride(rigid PVC) | 48-96 | 40-80 | 32-64 | 24-48 |
Styrene-Acrylonitrile (SAN) | 36-84 | 30-70 | 24-56 | 18-42 |
Semi-Crystalline | ||||
Cellulosics(CA, CAB, CAP) | 72-120 | 60-100 | 48-80 | 36-60 |
Liquid Crystal Polymer(LCP) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyoxymethylene, Polyacetal(POM) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyamid(Nylon, PA) | 84-144 | 70-120 | 56-96 | 42-72 |
Polybutylene Terephthalate(Polyester, PBT) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyethylene Terephthalate(Polyester, PET) | 96-144 | 80-120 | 64-96 | 48-72 |
Polyetheretherketone(PEEK) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyethylene(PE) | 108-144 | 90-120 | 72-96 | 54-72 |
Polyphenylene Sulfide(PPS) | 96-144 | 80-120 | 64-96 | 48-72 |
Polypropylene(PP) | 108-144 | 90-120 | 72-96 | 54-72 |
Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.
Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.
Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.
We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.
Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.
Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.
Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.
We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.
Ms. Yvonne
sales@xingultrasonic.com
0086-15658151051
Room 1103B, Nature business building , NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China