The application of ultrasonic in the sewing industry mainly reflects the two major functions of ultrasonic: welding and cutting. In 2019, for masks that are popular all over the world, ultrasound is a household name for applying these two functions to the fullest. The cutting and welding of velvet c
what's the ultrasonic ? what's the ultrasonic extractor technology? the essay will introduce the ultrasonic and ultrasonic extraction techolgy from many aspects.
The use of ultrasonics is becoming increasingly important for the food industry.Ultrasound in Food Processing enables scientists, engineers andmanagers in food manufacturing to make informed choices about anew and important area of research and development. It will also be avaluable reference to peo
Ultrasonic spraying, also known as ultrasonic spraying, is a spraying process using ultrasonic atomization technology. The sprayed material is first in a liquid state. The liquid can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles by an ultrasonic atomiz
How to extend and solve the application of ultrasonic equipment in mask machine:One: Tuning.First of all, the quality must be excellent when purchasing. Whether it is an analog electric box or an intelligent electric box, you must purchase equipment that has been debugged and matched in advance. Eac
“In the face of the sudden epidemic, the gaps in masks and medical protective clothing have become prominent. The epidemic is the order. RPS-SONIC actively responded to the call of the country, with its own technical research and development capabilities and rich application experience in the field of ultrasonic processing, and urgently organized resources to upgrade technology and recovery. We have provided a large number of ultrasonic welding systems for medical machinery manufacturers around the world. We have exported large quantity of ultrasonic welding equipments to Korea, Turkey and Iran.
Why use ultrasonic impact gun to eliminate stress?Metal structure parts are generally welded by welding. During the metal filling process, there are residual heights, pits, undercuts and various welding defects at the joints, causing severe stress concentration and a certain welding residue. Pullin
What’s the application of ultrasonic machining The recent development of modern hi-tech industries has given rise to the creation of a whole range of new materials. These include high strength, stainless and heat resistant steels and alloys, titanium, ceramics, composites, and other nonmetallic mate
What’s ultrasonic transducer Ultrasonic transducers are devices that convert sound energy and electrical energy. Sound energy and electrical energy can be converted to each other.Ultrasonic transducers can be divided into two categories according to material, one is a magnetostrictive transducer, an
What’s ultrasonic generator? The ultrasonic generator is essentially a power generator that generates a sinusoidal signal of a certain frequency, which is conducted to the transducer through a cable coupling line, and the transducer converts the electrical signal provided by the ultrasonic generator
What's the Principle and theory of ultrasonic plastic welding machine? The principle of ultrasonic plastic welding machine? How does ultrasonic welding work? what's the composition and function of ultrasonic plastic welding machine What's the core parts in ultrasonic plastic welding machine Ultrasonic plastic welding machine models and specifications? What's the Advantages of ultrasonic welding?
Which plastics can the ultrasonic welding machine weld?Ultrasonic welding machines can weld a lot of materials, but there are not many materials that are really suitable for ultrasonic welding machines. Why do you say this? The following details:The materials that can be welded by ultrasonic welding
Application of ANSYS Parameter Optimization and Probability Design on Ultrasonic Welding horn ForewordWith the development of ultrasonic technology, its application is more and more extensive, it can be used to clean tiny dirt particles, and it can also be used for welding metal or plastic. Especia
Ultrasonic spraying, also known as ultrasonic spraying, is a spraying process using ultrasonic atomization technology. The sprayed material is first in a liquid state. The liquid can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles by an ultrasonic atomiz
Compared with general emulsification process and equipment (such as propeller, colloid mill and homogenizer, etc.), ultrasonic emulsification has the characteristics of high emulsification quality, stable emulsification, stable emulsification product and low power required.
What chemical changes can ultrasonic sonochemical equipment play?As a physical means and tool, ultrasonic chemical treatment technology can generate a series of near-extreme conditions in the medium of chemical reaction.
How the new experimental-grade ultrasonic extraction equipment works?
We all know the ultrasonic sewing machine and ultrasonic lace sewing machine,but do you know the what’s the difference between these two devices? Just the device’s name id different? No, it is not right. The next I will use our product as an example to compare the ultrasonic sewing machine and ultrasonic lace sewing machine through the pictures.
WHAT is ultrasonic assembly?The basic principle of ultrasonic assembly is the conversion of standard 50/60 Hz power to 15 kHz, 20 kHz or 40 kHz. This electrical energy travels through a piezoelectric converter.The converter, typically lead zirconate titanate, expands and contracts at the same freque
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RPS-2000E
Rps-sonic
RPS-2000E
What’s ultrasonic generator?
Ultrasonic generator, usually called ultrasonic power supply. Its function is to convert our mains (220V 110V or 380V, 50 or 60Hz) into a high frequency AC signal that matches the ultrasonic transducer. From the form of the amplifying circuit, a linear amplifying circuit and a switching power supply circuit can be used, and the high-power ultrasonic power source generally adopts a circuit form of a switching power supply in terms of conversion efficiency. Linear power supplies also have their own application range, which has the advantage that the circuit can be not strictly required.
Matching allows the operating frequency to change continuously and continuously. From the current situation in the ultrasound industry, ultrasonic generators are mainly divided into self-excited and separate excited power supply.
The principle of the ultrasonic generator is to first generate a signal of a specific frequency by a signal generator, which may be a sinusoidal signal or a pulse signal. This specific frequency is the frequency of the transducer, and is generally applied to ultrasonic in an ultrasonic device. The frequency is 20KHz, 25KHz, 28KHz, 33KHz, 40KHz, 60KHz,70khz, 100KHz.
l With best PZT8 in China
l The impedance of the transducer is less than 8 and the impedance of the transducer and welding horn is less than 40.
l 5times test for ultrasonic check
l 3hours Temperature rise detection
l To confirm all your transducer with horn no matching problem.
Item | Parameter |
Frequency | 20KHZ |
Power | 2000W |
Horn size | 110*20 |
Horn material | Steel or Titanium alloy |
weight | 14.5kg |
Transducer material and ultrasonic welding horn material are both critical.
There are two key materials in the transducer, piezoelectric ceramic sheet & aluminum. The piezoelectric ceramic sheet mainly affects the temperature rise of the ceramic sheet. Good ceramic chips, such as: China Risheng, Germany Serang, the basic temperature rises to about 50 stable. The maximum temperature that the ceramic chip can withstand is 70 degrees, so good temperature rise control is the first key to service life. RPS-SONIC chooses Risheng ceramic chips, and never uses ceramic chips from other small brands.
The aluminum material of the transducer mainly bears the pressure of the transducer. Therefore, high-quality aluminum must be used. If the aluminum material is not good, the aluminum crack of the transducer may occur. RPS-SONIC's aluminum transducers are all imported from Japan.
ultrasonic welding horn materials mainly involve heat dissipation and service life issues. Generally, steel molds are used in mask machines, but in fact, considering the service life issue, titanium alloy abrasive tools are the best choice. In the heyday of the mask machine, the time to change an abrasive tool may affect your income of tens of thousands, so under conditions, it is better to choose titanium alloy materials. Even the steel membrane involves many material issues, such as skd11, DC53, D2, etc., so good abrasive tools cannot be separated from good materials. Of course, price is also a very important factor. RPS-SONIC provides molds of various models and materials, you can choose according to your own usage. There is no problem with custom abrasives.
Features:
Automatic frequency tracking: The system automatically tracks the resonance frequency of the welding horn. Compensate for detuning caused by heat and other reasons.
Digital frequency control: The operating frequency is digitally controlled by the microcontroller.
Digital amplitude setting: This feature allows users to set precise amplitudes according to application requirements, which provides a larger range and repeatability of settings than analog systems.
The amplitude can be adjusted in a large range: 1% ~ 100% continuously adjustable, which is different from the shortcomings of traditional generators that are difficult to work with low amplitude.
High-speed micro-controller: The internal micro-controller operates at a frequency of up to 168MHz, which can accurately and timely control the working conditions.
Control and sampling interval of 0.5 milliseconds: 2000 times of sampling and control for welding process per second.
Color touch screen display: Through the color screen and touch, friendly and easy-to-use human-computer interaction is realized, and the experience is better.
Coexistence of buttons and touch: common functions can provide better interaction through buttons. Among them, the buttons use silicone keys, which have a better feel.
Operating language: The user can select the applicable language in the start screen: currently only supports English and Chinese.
Slant start: Ultrasonic energy supply and welding horn start at the most suitable ascent speed to reduce the electromechanical pressure of the system.
Vibration after welding: The user can start the ultrasonic after the welding and pressure holding process is finished, and the workpiece sticking to the welding horn will be shaken off.
Welding quality monitoring: user-definable process alarm. When it is outside the range of user-defined defective products, the system will generate an alarm to remind
What’s ultrasonic generator?
Ultrasonic generator, usually called ultrasonic power supply. Its function is to convert our mains (220V 110V or 380V, 50 or 60Hz) into a high frequency AC signal that matches the ultrasonic transducer. From the form of the amplifying circuit, a linear amplifying circuit and a switching power supply circuit can be used, and the high-power ultrasonic power source generally adopts a circuit form of a switching power supply in terms of conversion efficiency. Linear power supplies also have their own application range, which has the advantage that the circuit can be not strictly required.
Matching allows the operating frequency to change continuously and continuously. From the current situation in the ultrasound industry, ultrasonic generators are mainly divided into self-excited and separate excited power supply.
The principle of the ultrasonic generator is to first generate a signal of a specific frequency by a signal generator, which may be a sinusoidal signal or a pulse signal. This specific frequency is the frequency of the transducer, and is generally applied to ultrasonic in an ultrasonic device. The frequency is 20KHz, 25KHz, 28KHz, 33KHz, 40KHz, 60KHz,70khz, 100KHz.
l With best PZT8 in China
l The impedance of the transducer is less than 8 and the impedance of the transducer and welding horn is less than 40.
l 5times test for ultrasonic check
l 3hours Temperature rise detection
l To confirm all your transducer with horn no matching problem.
Item | Parameter |
Frequency | 20KHZ |
Power | 2000W |
Horn size | 110*20 |
Horn material | Steel or Titanium alloy |
weight | 14.5kg |
Transducer material and ultrasonic welding horn material are both critical.
There are two key materials in the transducer, piezoelectric ceramic sheet & aluminum. The piezoelectric ceramic sheet mainly affects the temperature rise of the ceramic sheet. Good ceramic chips, such as: China Risheng, Germany Serang, the basic temperature rises to about 50 stable. The maximum temperature that the ceramic chip can withstand is 70 degrees, so good temperature rise control is the first key to service life. RPS-SONIC chooses Risheng ceramic chips, and never uses ceramic chips from other small brands.
The aluminum material of the transducer mainly bears the pressure of the transducer. Therefore, high-quality aluminum must be used. If the aluminum material is not good, the aluminum crack of the transducer may occur. RPS-SONIC's aluminum transducers are all imported from Japan.
ultrasonic welding horn materials mainly involve heat dissipation and service life issues. Generally, steel molds are used in mask machines, but in fact, considering the service life issue, titanium alloy abrasive tools are the best choice. In the heyday of the mask machine, the time to change an abrasive tool may affect your income of tens of thousands, so under conditions, it is better to choose titanium alloy materials. Even the steel membrane involves many material issues, such as skd11, DC53, D2, etc., so good abrasive tools cannot be separated from good materials. Of course, price is also a very important factor. RPS-SONIC provides molds of various models and materials, you can choose according to your own usage. There is no problem with custom abrasives.
Features:
Automatic frequency tracking: The system automatically tracks the resonance frequency of the welding horn. Compensate for detuning caused by heat and other reasons.
Digital frequency control: The operating frequency is digitally controlled by the microcontroller.
Digital amplitude setting: This feature allows users to set precise amplitudes according to application requirements, which provides a larger range and repeatability of settings than analog systems.
The amplitude can be adjusted in a large range: 1% ~ 100% continuously adjustable, which is different from the shortcomings of traditional generators that are difficult to work with low amplitude.
High-speed micro-controller: The internal micro-controller operates at a frequency of up to 168MHz, which can accurately and timely control the working conditions.
Control and sampling interval of 0.5 milliseconds: 2000 times of sampling and control for welding process per second.
Color touch screen display: Through the color screen and touch, friendly and easy-to-use human-computer interaction is realized, and the experience is better.
Coexistence of buttons and touch: common functions can provide better interaction through buttons. Among them, the buttons use silicone keys, which have a better feel.
Operating language: The user can select the applicable language in the start screen: currently only supports English and Chinese.
Slant start: Ultrasonic energy supply and welding horn start at the most suitable ascent speed to reduce the electromechanical pressure of the system.
Vibration after welding: The user can start the ultrasonic after the welding and pressure holding process is finished, and the workpiece sticking to the welding horn will be shaken off.
Welding quality monitoring: user-definable process alarm. When it is outside the range of user-defined defective products, the system will generate an alarm to remind
Model | Frequency | Power | Application | Advantage |
HC-2000E
| 15Khz~100Khz
Range :±2khz | 2000W in max | Ultrasonic welding with time model, Precision requirements low .also suit for ultrasonic Atomization, ultrasonic cutting , ultrasonic sealing all application with time model only. | Price favorable. Light weight, small size and convenient.
|
HC-2000CS
| 15Khz~60Khz Range :±2khz | 2600W in max | Ultrasonic welding with time model, Precision requirements middle.also suit for ultrasonic Atomization, ultrasonic cutting , ultrasonic sealing all application with time model only. | Price favorable. Light weight, small size and convenient
|
HC-2000H
| 20kHZ Range :±1khz | 2000W in max | Ultrasonic welding & sealing for Non-woven fabric, lace machine, sewing welding. With time model only. Can work continuously 7*24 hours | Price low Stable Can work long time |
DG-6000-8.3 | 15Khz~70Khz Range :±1khz | 6000W in max | Ultrasonic welding/cutting with time model, energy model, depth model and pressure model. Precision requirements high. Out-put. Also suit for ultrasonic sonochemistry.
| Out put powerful. High Precision.
|
HZ2000 | 15Khz ~50Khz Range :±1khz | 6000W in max | Ultrasonic welding/cutting with time model, energy model, Secondary welding mode, high Out-put high. Also suit for ultrasonic sonochemistry.
| Out put powerful High precision |
ALL THE GENERATORS CAN CONNECT TO PLC, WITH 485 Communication,50$ CHARGES |
Model | Frequency | Power | Application | Advantage |
HC-2000E
| 15Khz~100Khz
Range :±2khz | 2000W in max | Ultrasonic welding with time model, Precision requirements low .also suit for ultrasonic Atomization, ultrasonic cutting , ultrasonic sealing all application with time model only. | Price favorable. Light weight, small size and convenient.
|
HC-2000CS
| 15Khz~60Khz Range :±2khz | 2600W in max | Ultrasonic welding with time model, Precision requirements middle.also suit for ultrasonic Atomization, ultrasonic cutting , ultrasonic sealing all application with time model only. | Price favorable. Light weight, small size and convenient
|
HC-2000H
| 20kHZ Range :±1khz | 2000W in max | Ultrasonic welding & sealing for Non-woven fabric, lace machine, sewing welding. With time model only. Can work continuously 7*24 hours | Price low Stable Can work long time |
DG-6000-8.3 | 15Khz~70Khz Range :±1khz | 6000W in max | Ultrasonic welding/cutting with time model, energy model, depth model and pressure model. Precision requirements high. Out-put. Also suit for ultrasonic sonochemistry.
| Out put powerful. High Precision.
|
HZ2000 | 15Khz ~50Khz Range :±1khz | 6000W in max | Ultrasonic welding/cutting with time model, energy model, Secondary welding mode, high Out-put high. Also suit for ultrasonic sonochemistry.
| Out put powerful High precision |
ALL THE GENERATORS CAN CONNECT TO PLC, WITH 485 Communication,50$ CHARGES |
1. What’s the warranty of your generator
Our warranty is one year , but we can supply you Components free even out of warranty.
2. What’s frequency generator you supply?
We can supply generatorr from 15Khz to 70Khz depending on your requirements or application.
4. What’s the using life of your generator?
Under correct working environment, our generator can work 8~10 years
5. Does your products exported before?
Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.
7. Do you supply OEM work?
Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.
8. How to customize generator ?
You can buy the PCB board only, and you cuztomize the out box in your local place.
9. Can you generator connect to PC, PLC or internet .
Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.
10. What we can get if the transducer/equipment broken during the warranty?
All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.
1. What’s the warranty of your generator
Our warranty is one year , but we can supply you Components free even out of warranty.
2. What’s frequency generator you supply?
We can supply generatorr from 15Khz to 70Khz depending on your requirements or application.
4. What’s the using life of your generator?
Under correct working environment, our generator can work 8~10 years
5. Does your products exported before?
Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.
7. Do you supply OEM work?
Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.
8. How to customize generator ?
You can buy the PCB board only, and you cuztomize the out box in your local place.
9. Can you generator connect to PC, PLC or internet .
Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.
10. What we can get if the transducer/equipment broken during the warranty?
All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.
Ms. Yvonne
sales@xingultrasonic.com
0086-15658151051
Room 1103B, Nature business building , NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China