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Ultrasonic Generator For Mask Slicer Application with Continues Work

This Generator suit for ultrasonic mask slicer with continues ultrasonic welding.

Power:
Frequency:
Circuit:
Quantity:
  • RPS-2700
  • Rps-sonic
  • RPS-2700

High Frequency Ultrasonic Welding Power Supply Plastic Welding 

Whats ultrasonic generator?

 

Ultrasonic generator, usually called ultrasonic power supply. Its function is to convert our mains (220V 110V  or 380V, 50 or 60Hz) into a high frequency AC signal that matches the ultrasonic transducer. From the form of the amplifying circuit, a linear amplifying circuit and a switching power supply circuit can be used, and the high-power ultrasonic power source generally adopts a circuit form of a switching power supply in terms of conversion efficiency. Linear power supplies also have their own application range, which has the advantage that the circuit can be not strictly required.

       Matching allows the operating frequency to change continuously and continuously. From the current situation in the ultrasound industry, ultrasonic generators are mainly divided into self-excited and separate excited power supply.

The principle of the ultrasonic generator is to first generate a signal of a specific frequency by a signal generator, which may be a sinusoidal signal or a pulse signal. This specific frequency is the frequency of the transducer, and is generally applied to ultrasonic in an ultrasonic device. The frequency is 20KHz, 25KHz, 28KHz, 33KHz, 40KHz, 60KHz,70khz, 100KHz.

 Ultrasonic generator

 

The transducer part :

l With best PZT8 in China

l The impedance of the transducer is less than 8 and the impedance of the transducer and welding horn is less than 40.

l 5times test for ultrasonic check

l 3hours Temperature rise detection

l To confirm all your transducer with horn no matching problem.

 

 

Item

Parameter

Frequency

20KHZ

Power

2000W

Horn size

110*20 OR 150*35mm

Horn material

Steel or Aluminum

weight

14.5kg

 

Generator part

 

 

 

 ultrasonic mask slicer

 

 

 

 

Intelligent fan control: When the temperature is low, the fan starts following the ultrasonic output. If there is no ultrasonic output within 30 seconds, the fan stops to prevent inhalation of excessive dust and improve the reliability of the device.

When the high temperature exceeds 45 ° C, the fan will continue to work to cool down.

When the temperature exceeds 80 ° C, the device will provide over-temperature protection and prompt on the screen.

Power limitation: In order to be able to work continuously around 2000W, the actual power protection threshold of the generator is 2400W,

Our universal ultrasonic generator is particularly suitable for continues applications such as cutting and non-woven welding. The built-in circuit provides a purer sine wave drive transducer than most generators on the market, making the heat generation less and efficiency higher. Reduce heat dissipation requirements and extend life.

Working mode: automatic mode: continues mode, suitable for cleaning / cutting / non-woven welding, etc. 

For ultrasonic mask slicer , we introduce and suggest the auto model with continues welding only.

Welding machine mode: mode adjustment mode;

  Time mode;

  Energy mode;

  Peak power mode.

 

Voltage: 198-242VAC (50 / 60Hz), the output will be much weaker when AC110V input, need some adjustment, direct use is almost only used for cutting applications.

Volume: 384mm * 240mm * 110mm

Weight: 7KG


Color: light gray  



Features:

Automatic frequency tracking: The system automatically tracks the resonance frequency of the welding horn. Compensate for detuning caused by heat and other reasons.

Digital frequency control: The operating frequency is digitally controlled by the microcontroller.

Digital amplitude setting: This feature allows users to set precise amplitudes according to application requirements, which provides a larger range and repeatability of settings than analog systems.

The amplitude can be adjusted in a large range: 1% ~ 100% continuously adjustable, which is different from the shortcomings of traditional generators that are difficult to work with low amplitude.

High-speed micro-controller: The internal micro-controller operates at a frequency of up to 168MHz, which can accurately and timely control the working conditions.

Control and sampling interval of 0.5 milliseconds: 2000 times of sampling and control for welding process per second.

Color touch screen display: Through the color screen and touch, friendly and easy-to-use human-computer interaction is realized, and the experience is better.

Coexistence of buttons and touch: common functions can provide better interaction through buttons. Among them, the buttons use silicone keys, which have a better feel.

Operating language: The user can select the applicable language in the start screen: currently only supports English and Chinese.

Slant start: Ultrasonic energy supply and welding horn start at the most suitable ascent speed to reduce the electromechanical pressure of the system.

Vibration after welding: The user can start the ultrasonic after the welding and pressure holding process is finished, and the workpiece sticking to the welding horn will be shaken off.

Welding quality monitoring: user-definable process alarm. When it is outside the range of user-defined defective products, the system will generate an alarm to remind 



Model

Frequency

Power

Application

Advantage

HC-2000E  

 

15Khz~100Khz

 

Range :±2khz

2000W in max

Ultrasonic welding with time model,   Precision requirements low .also suit for  ultrasonic Atomization, ultrasonic cutting , ultrasonic sealing all application with time model only.

Price favorable.

Light weight, small size and convenient.

 

HC-2000CS

 

15Khz~60Khz

Range :±2khz

2600W in max

Ultrasonic welding with time model, Precision requirements middle.also suit for ultrasonic Atomization, ultrasonic cutting , ultrasonic sealing all application with time model only.

Price favorable.

Light weight, small size and convenient

 

HC-2000H

 

20kHZ

Range :±1khz

2000W in max

Ultrasonic welding & sealing for Non-woven fabric, lace machine, sewing welding. With time model only.

Can work continuously 7*24 hours

Price low

Stable

Can work long time

 

DG-6000-8.3

15Khz~70Khz

Range :±1khz

6000W in max

Ultrasonic welding/cutting  with time model, energy model, depth model and pressure model. Precision requirements high. Out-put. Also suit for ultrasonic sonochemistry.

 

Out put powerful.

High Precision.

 

 

HZ2000

15Khz ~50Khz

Range :±1khz

6000W in max

Ultrasonic welding/cutting with time model, energy model, Secondary welding mode, high Out-put high. Also suit for ultrasonic sonochemistry.

 

Out put powerful

High precision

ALL THE GENERATORS CAN CONNECT TO PLC, WITH 485 Communication,50$ CHARGES

1. What’s the warranty of your generator

Our warranty is one year , but we can supply you Components free even out of warranty.

 

2. What’s frequency generator you supply?

We can supply generatorr from 15Khz to 70Khz depending on your requirements or application.

 

4. What’s the using life of your generator?

Under correct working environment, our generator can work 8~10 years

 

5. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. How to customize generator ?

You can buy the PCB board only, and you cuztomize the out box in your local place.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.


Get in touch

NAVIGATION

GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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