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Ultrasonic Welding Equipment for Ultrasonic Disposable Medical Mask Slicer

15khz ultrasonic welding module for fabrics can be used to weld all the mask closure zones in order to achieve compliant filtering. Our welding system are already widely used for the welding of FFP2 respiratory masks, protective masks and surgical masks.

Power:
Frequency:
Circuit:
Quantity:
  • RPS-W15
  • Rps-sonic
  • RPS-2700

Ultrasonic Welding Equipment  for Ultrasonic Disposable Medical Mask  Slicer

Whats ultrasonic generator?

 

Ultrasonic generator, usually called ultrasonic power supply. Its function is to convert our mains (220V 110V  or 380V, 50 or 60Hz) into a high frequency AC signal that matches the ultrasonic transducer. From the form of the amplifying circuit, a linear amplifying circuit and a switching power supply circuit can be used, and the high-power ultrasonic power source generally adopts a circuit form of a switching power supply in terms of conversion efficiency. Linear power supplies also have their own application range, which has the advantage that the circuit can be not strictly required.

       Matching allows the operating frequency to change continuously and continuously. From the current situation in the ultrasound industry, ultrasonic generators are mainly divided into self-excited and separate excited power supply.

The principle of the ultrasonic generator is to first generate a signal of a specific frequency by a signal generator, which may be a sinusoidal signal or a pulse signal. This specific frequency is the frequency of the transducer, and is generally applied to ultrasonic in an ultrasonic device. The frequency is 20KHz, 25KHz, 28KHz, 33KHz, 40KHz, 60KHz,70khz, 100KHz.

 Ultrasonic generator

 

The transducer part :

ultrasonic continues welding

Continuous ultrasonic welding stable, applied in textile welding module for welding surgical masks to achieve compliant filtering.


l With best PZT8 in China

l The impedance of the transducer is less than 8 and the impedance of the transducer and welding horn is less than 40.

l 5times test for ultrasonic check

l 3hours Temperature rise detection

l To confirm all your transducer with horn no matching problem.

 

 

Item

Parameter

Frequency

15KHZ

Power

2600W

Horn size

270*25mm

Horn material

Steel or Aluminum

weight

30kg

 

Generator part 

 

The ultrasonic signal generator is composed of an ultrasonic power amplifier module that can convert 50/60 Hz industrial frequency alternating current into super audio frequency for the transducer to work, and a control module with "system protection monitoring" and "auto-tuning" functions. The control module can cut off the ultrasonic energy when the ultrasonic welding work fails, thus providing extremely high safety and reliability for the generator and the entire welding equipment.

 

 

1. Really automatic frequency tracking (AFC) adapts to various sizes of welding molds and different design molds. The frequency range of automatic tracking: ±400HZ (according to 15KHZ ultrasonic for example, the mold frequency can be used for automatic frequency tracking at 14.40-15.20KHZ). Frequency tracking accuracy: ±5HZ

2. Adopt CPU computer to monitor each program with fast speed, strong adaptability, built-in various

 protection systems, "system protection monitoring" function will respond to the following situations:  

u _  Excessive pressure leads to overload    

u     Ultrasonic generator current is too large

u _  Welding head, horn or transducer loose or other failure

u _  Generator circuit failure

u _  Faulty cable between generator and transducer

u     Automatic compensation for unstable power supply frequency

 

3. The "automatic tuning" function enables the ultrasonic generator to automatically track and compensate

 for changes in the welding head frequency. When the temperature is too high, the surface of the welding

 head is worn or there is debris on the welding head, this frequency change will occur.

4. Built-in fully automatic constant amplitude system, which can automatically compensate for different air pressure changes and voltage fluctuations, and can adjust the ultrasonic amplitude from 50% to 100% steplessly to meet the requirements of different welding workpieces.

 

5.Using IGBT for power amplification, the response is fast, which is more than 100 times faster than

 the traditional silicon power tube, so the protection function is better.

 

Voltage: 198-242VAC (50 / 60Hz), the output will be much weaker when AC110V input, need some adjustment, direct use is almost only used for cutting applications.

Volume: 384mm * 240mm * 110mm

Weight: 7KG


Color: light gray  


Application

WOVEN AND NON-WOVEN PRODUCTS

Woven fabric :

Strap

Suspender

Bracelet

Belt

Veil

Technical clothing

Non-woven fabric :

Children’s nappies

Adult hygiene products

Feminine hygiene products

Cosmetic products

Medical products (surgical masks, FFP2 masks, etc.)

Desiccant bags / moisture absorber

Filters…


rps-sonic


Packing Shipping
by DHL/UPS/FED-EX, if more than 200Kg, we suggest ship by air.



Our Service
1. Technical support online service provided.
2. Technical files service provided.
3. Machine operation video provided
4. On-site training service provided.
5.Spare parts replacement and repair service provided.
6 All of the questions will be replied within 8 hours
7. If you need to develop products with your own specification, we can help you to work it  out.
8. Always be honest, never lie to customer, and never declare anything we don't have

Model

Frequency

Power

Application

Advantage

HC-2000E  

 

15Khz~100Khz

 

Range :±2khz

2000W in max

Ultrasonic welding with time model,   Precision requirements low .also suit for  ultrasonic Atomization, ultrasonic cutting , ultrasonic sealing all application with time model only.

Price favorable.

Light weight, small size and convenient.

 

HC-2000CS

 

15Khz~60Khz

Range :±2khz

2600W in max

Ultrasonic welding with time model, Precision requirements middle.also suit for ultrasonic Atomization, ultrasonic cutting , ultrasonic sealing all application with time model only.

Price favorable.

Light weight, small size and convenient

 

HC-2000H

 

20kHZ

Range :±1khz

2000W in max

Ultrasonic welding & sealing for Non-woven fabric, lace machine, sewing welding. With time model only.

Can work continuously 7*24 hours

Price low

Stable

Can work long time

 

DG-6000-8.3

15Khz~70Khz

Range :±1khz

6000W in max

Ultrasonic welding/cutting  with time model, energy model, depth model and pressure model. Precision requirements high. Out-put. Also suit for ultrasonic sonochemistry.

 

Out put powerful.

High Precision.

 

 

HZ2000

15Khz ~50Khz

Range :±1khz

6000W in max

Ultrasonic welding/cutting with time model, energy model, Secondary welding mode, high Out-put high. Also suit for ultrasonic sonochemistry.

 

Out put powerful

High precision

ALL THE GENERATORS CAN CONNECT TO PLC, WITH 485 Communication,50$ CHARGES

1. What’s the warranty of your generator

Our warranty is one year , but we can supply you Components free even out of warranty.

 

2. What’s frequency generator you supply?

We can supply generatorr from 15Khz to 70Khz depending on your requirements or application.

 

4. What’s the using life of your generator?

Under correct working environment, our generator can work 8~10 years

 

5. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. How to customize generator ?

You can buy the PCB board only, and you cuztomize the out box in your local place.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.


Get in touch

NAVIGATION

GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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