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Portable Auto Sound Absorbing Cotton Welding 28Khz Ultrasonic Riveting

Ultrasonic spot welding gun is a portable ultrasonic welding equipment, widely used in the auto parts industry, footwear industry, packaging industry.

Frequency:
Power:
horn :
weight :
Quantity:
  • W28
  • Rps-sonic
  • W28

Portable Auto Sound Absorbing Cotton Welding 28Khz Ultrasonic Riveting



Whats the principle of Ultrasonic plastic welding?

When ultrasonic act on the thermoplastic plastic contact surface, high-frequency vibrations of tens of thousands of times per second. This high-frequency vibration reaches a certain amplitude, and the ultrasonic energy is transmitted to the weld zone through the upper weldment, because the weld zone have a large acoustic resistance, so local high temperatures are generated. Moreover, due to the poor thermal conductivity of the plastic, it can not be dissipated in time and gather in the weld zone, so that the contact faces of the two plastics melt rapidly, and after a certain pressure, they are integrated into one. When the ultrasonic wave stops, let the pressure last for a few seconds to solidify it, thus forming a strong molecular chain for welding purposes, the welding strength can be close to the strength of the raw material. The quality of ultrasonic plastic welding depends on the amplitude of the transducer welding head, the applied pressure and the welding time. The welding time and the welding head pressure can be adjusted. The amplitude is determined by the transducer and the horn. These three quantities have a suitable value for each other. When the energy exceeds the appropriate value, the melting amount of the plastic is large, and the welding material is easily deformed; if the energy is small, the welding is difficult, and the applied pressure cannot be increased. This optimum pressure is the product of the length of the side of the welded portion and the optimum pressure per 1 mm of the edge. Ultrasonic welding is a high-tech technology for welding thermoplastic technology. Various thermoplastic rubber parts can be processed by ultrasonic welding without adding solvent, adhesive or other auxiliary products. The advantage is to increase productivity and reduce cost. improve product quality.

This Portable Auto Sound Absorbing Cotton Welding 28Khz Ultrasonic Riveting is customized for customer customer, it is equiped with Titanium alloy horn , horn design for auto Sound Absorbing Cotton application. we can customize all kind horn for any customized depending on your requirements or your application information.


Parameter

Item

Parameter

Advantage:

Application

28Khz ultrasonic hand welder

Straight type

▪ 28Khz 800W

▪ Digital generator

▪ Horn customized

▪ Aluminum alloy&Steel & Titanium alloy

▪ Power Supply: 220v 50/60HZ

1. light generator ,light hand welder.The generator 120*120*380, whole weight5KG, with generator 4kg, and the 28Khz hand welder 1kg, 35Khz hand welder 0.8kg. Suit for hand operate.

2. Special alloy metal housing, the housing of the hand-welder is light but firm, not easy to be deformed, longer it’d using life.

3. Digital generator, it can tracking the frequency itself, easy for operate. Output /welding time adjustable, suit for both hand operate and machine operate.

PP PVC Fabric woven PE ABS

PS Nylon PU PET All Thermoplastic material, the thickness 8mm in max.

 

Straight type suit for both hand /machine operate.

Gun type suit for hand operate.

 

 

28Khz ultrasonic hand welder

Gun type

35Khz ultrasonic hand welder

Straight type

▪ 35Khz 500W

▪ Digital generator

▪ Horn customized

▪ Aluminum alloy&Steel & Titanium alloy

▪ Power Supply: 220v 50/60HZ

PP PVC Fabric woven PE ABS

PS Nylon PU PET All Thermoplastic material, the thickness 5mm in max.

 

Straight type suit for both hand /machine operate.

Gun type suit for hand operate.

 

35Khz ultrasonic hand welder

Gun type

For better application , it is better share all the material information with me, the material, thickness, operate way, speed requirements before order .

We also supply 20Khz 40Khz ultrasonic hand-weld welder.

Portable Ultrasonic Riveting

 Sound Absorbing Cotton Welding

Kindly check the AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um)) table in the next page, you will find suit frequency for your application.



AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))


   

Resin

 

Frequency

Amorphous

15Khz

20Khz

30Khz

40Khz

acrylonitrile Butadiene Styrene(ABS

36-84

30-70

24-56

18-42

Acrylonitrile Styrene Acrylate(ASA)

36-84

30-70

24-56

18-42

Polycarbonate(PC)

72-120

60-100

48-80

36-60

PC/ABS

72-120

60-100

48-80

36-60

Polycarbonate/ Polyester

60-120

50-100

40-80

30-60

Polyetherimide(PEl)

84-120

70-100

56-80

42-60

Polyethersulfone(PES)

84-120

70-100

56-80

42-60

Polymethyl Methacrylate(Acrylic, PMMA)

48-84

40-70

32-56

24-42

Polyphenylene Oxide(PPO)

60-108

50-90

40-72

30-54

Polystyrene(PS)

36-84

30-70

24-56

18-42

Polysulfone(PSU

84-120

70-100

56-80

42-60

Polyvinyl Chloride(rigid PVC)

48-96

40-80

32-64

24-48

Styrene-Acrylonitrile (SAN)

36-84

30-70

24-56

18-42

Semi-Crystalline





Cellulosics(CA, CAB, CAP)

72-120

60-100

48-80

36-60

Liquid Crystal Polymer(LCP)

84-144

70-120

56-96

42-72

Polyoxymethylene, Polyacetal(POM)

84-144

70-120

56-96

42-72

Polyamid(Nylon, PA)

84-144

70-120

56-96

42-72

Polybutylene Terephthalate(Polyester, PBT)

84-144

70-120

56-96

42-72

Polyethylene Terephthalate(Polyester, PET)

96-144

80-120

64-96

48-72

Polyetheretherketone(PEEK)

84-144

70-120

56-96

42-72

Polyethylene(PE)

108-144

90-120

72-96

54-72

Polyphenylene Sulfide(PPS)

96-144

80-120

64-96

48-72

Polypropylene(PP)

108-144

90-120

72-96

54-72


Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.  


Get in touch

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GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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