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Customized 3000W Ultrasonic Homogenizer Flow Cell in Series for Continuous Biodiesel Production

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Customized 3000W Ultrasonic Homogenizer Flow Cell in Series for Continuous Biodiesel Production Anti-explosion

The ultrasonic extractors (often called ultrasonic emulsifiers) are the latest scientific devices being used to obtain CBD from hemp.

Frequency:	20Khz
Power:	9000W
Material:	Titanium
Generator :	digital generator
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Model:
RPS-SONO20
Brand:
Rps-sonic
Code:
RPS-SONO20

Customized 3000W Ultrasonic Homogenizer Flow Cell in Series for Continuous Biodiesel Production

A homogenizer is a class of mixing devices, which is designed to break particles, both solid and liquid, into a uniform mixture. Homogenizers are available as laboratory, bench-top and industrial equipment used for various applications in research and industry. Typical application of homogenizer include the mixing and disintegration of various materials, including particles, pigments, chemicals, plants, food, cells, tissues, amongst others.

Product Description

The customized 3000W ultrasonic homogenizer flow cell system is designed for continuous biodiesel production, providing efficient ultrasonic mixing and emulsification of oil and alcohol during the transesterification process.

By integrating multiple ultrasonic flow cells in series, the system enables continuous material processing and enhances the interaction between immiscible oil and alcohol phases. The ultrasonic cavitation effect generates intense local shear forces, promoting uniform mixing, improving mass transfer, and potentially accelerating the transesterification reaction.

The system features a customized stainless steel flow cell structure, high-power ultrasonic generators, and a modular design that allows flexible configuration according to production capacity and process requirements. It is suitable for biodiesel pilot production, process development, and industrial continuous processing.

Parameter

Model	SONO20-1000	SONO20-2000	SONO20-3000
Frequency	20±0.5 KHz	20±0.5 KHz	20±0.5 KHz
Power	1000 W	2000 W	3000 W
Voltage	220/110V	220/110V	220/110V
Temperature	200 ℃	200 ℃	200 ℃
Pressure	35 MPa	35 MPa	35 MPa
Intensity of sound	20 W/cm²	40 W/cm²	60 W/cm²
Max Capacity	10 L/Min	15 L/Min	20 L/Min
Tip Head Material	Titanium Alloy	Titanium Alloy	Titanium Alloy

Key Advantages

1. Enhanced Mixing and Emulsification
Ultrasonic cavitation breaks down oil and alcohol into finer droplets, increasing the interfacial contact area and improving mass transfer between the two phases.

2. Continuous Processing
Multiple flow cells connected in series allow continuous material treatment, making the system suitable for integration into existing biodiesel production lines.

3. Improved Reaction Efficiency
Enhanced mixing and mass transfer can accelerate the transesterification reaction, potentially reducing reaction time and improving production efficiency.

4. Modular and Customized Design
The number of ultrasonic flow cells, reactor dimensions, and ultrasonic power configuration can be customized to meet different flow rates and production requirements.

5. Reduced Dependence on Mechanical Mixing
Ultrasonic cavitation provides intensive local mixing, potentially reducing the need for high-speed mechanical agitation and simplifying the mixing process.

6. Scalable Production
The modular series configuration allows the system to be expanded according to production requirements, supporting the transition from laboratory testing to pilot-scale and industrial continuous production.

636650838879282469320

Suggested Product Highlights

3000W high-power ultrasonic homogenizer
Customized flow cell reactor in series
Continuous biodiesel production
Efficient oil-alcohol mixing and emulsification
Enhanced mass transfer for transesterification
Modular design for flexible capacity expansion
Industrial stainless steel construction

Advantages of RPS-SONIC ultrasonic devices

• Easy and flexible handling
• Time saving
• Powerful
• Precisely controllable
• Reproducible results
• Eco-friendly and energy efficient
• Extremely durable and long lasting
• Wide product range
• Wide range of accessories for a variety of applications
• Production, service and repair in germany
• Specialist for ultrasonic technology

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Sonochemical reactions

Three classes of sonochemical reactions exist: homogeneous sonochemistry of liquids, heterogeneous sonochemistry of liquid-liquid or solid–liquid systems, and, overlapping with the aforementioned, sonocatalysis (the catalysis or increasing the rate of a chemical reaction with ultrasound). Sonoluminescence is a consequence of the same cavitation phenomena that is responsible for homogeneous sonochemistry. The chemical enhancement of reactions by ultrasound has been explored and has beneficial applications in mixed phase synthesis, materials chemistry, and biomedical uses. Because cavitation can only occur in liquids, chemical reactions are not seen in the ultrasonic irradiation of solids or solid–gas systems.

For example, in chemical kinetics, it has been observed that ultrasound can greatly enhance chemical reactivity in a number of systems by as much as a million-fold;[16] effectively acting to activate heterogeneous catalysts. In addition, in reactions at liquid-solid interfaces, ultrasound breaks up the solid pieces and exposes active clean surfaces through microjet pitting from cavitation near the surfaces and from fragmentation of solids by cavitation collapse nearby. This gives the solid reactant a larger surface area of active surfaces for the reaction to proceed over, increasing the observed rate of reaction.

While the application of ultrasound often generates mixtures of products, a paper published in 2007 in the journal Nature described the use of ultrasound to selectively affect a certain cyclobutane ring-opening reaction. Atul Kumar has reported multicomponent reaction Hantzsch ester synthesis in Aqueous Micelles using ultrasound.

Some water pollutants, especially chlorinated organic compounds, can be destroyed sonochemically.

Sonochemistry can be performed by using a bath (usually used for ultrasonic cleaning) or with a high power probe, called an ultrasonic horn, which funnels and couples a piezoelectric element's energy int

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