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30Khz Ultrasonic Sewing Machine with Rotary Anvils & Rotary Horn for Lamination And Edge Sealing

A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 30, 35 kHz with bond widths of up to15MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions. Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.
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20Khz Ultrasonic Sewing Machine with Rotary Anvils & Rotary Horn for Lamination And Edge Sealing
30Khz Ultrasonic Sewing Machine with Rotary Anvils & Rotary Horn for Lamination And Edge Sealing
30Khz Ultrasonic Sewing Machine with Rotary Anvils & Rotary Horn for Lamination And Edge Sealing
  • RPS-RW30

  • Rps-sonic

  • RPS-RW30

30Khz Ultrasonic Sewing Machine with Rotary Anvils & Rotary Horn for  Lamination And Edge Sealing

30KHz Radial Wave Ultrasonic Sewing Machine adopts advanced radial vibration ultrasonic technology, which is different from traditional longitudinal vibration ultrasonic sewing equipment. This machine features 360° radial continuous wave output, delivering ultra-stable ultrasonic vibration for continuous fabric sealing, cutting, and bonding operations.
Equipped with a high-precision customized ultrasonic transducer and radial vibration horn, the machine achieves excellent concentricity during high-speed operation. The optimized structural design effectively eliminates vibration deviation, ensuring the ultrasonic energy is evenly distributed across the entire welding surface at all times.
Thanks to its highly stable continuous amplitude output performance, the equipment maintains consistent ultrasonic power and vibration frequency during long-term non-stop production. There is no energy fluctuation, no virtual welding, and no uneven sealing marks caused by unstable vibration.
Benefiting from precise radial vibration control and superior concentricity accuracy, the machine providesexcellent welding consistency for every product. The sealing width, bonding strength, and stitching flatness remain highly uniform in mass production, greatly reducing defective rates and improving finished product quality stability.
This 30KHz radial ultrasonic sewing solution is widely applicable to non-woven fabrics, synthetic fabrics, chemical fiber materials, and composite materials. It is ideal for high-standard continuous sewing, edge sealing, and pattern welding scenarios that require stable output and uniform finished appearance.




A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 20, 35 kHz with bond widths of up to15MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions.  Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.

无纺布


Item Parameter
Frequency 30Khz
Power 800W
Ceramice chips 4chips
Speed  20m/min in max
Welding width  15mm in max
Welding horn  20Khz rotary horn 
Welding type  Continues welding 



Core Advantages

  • Stable Continuous Wave Output: 30KHz high-frequency radial continuous vibration, stable power supply, suitable for long-hour continuous production.

  • High Vibration Concentricity: Precision assembly and optimized horn structure minimize vibration offset, ensuring full-circle uniform energy transmission.

  • Superior Welding Consistency: Uniform ultrasonic energy distribution guarantees consistent sealing strength, flatness and appearance for each workpiece.

  • High Yield & Low Defect Rate: Effectively avoid virtual welding, broken seams and uneven welding problems caused by unstable vibration.




Rps-sonic supply high power rotary ultrasonic systems to the packaging, hygiene and specialty converting industries.


Within the hygiene industry, Ultrasonic is used for adult and baby diapers/pant, surgical wrap, and medical face mask products for bonding, attachment, embossing and lamination of thermoplastic materials. The company has engineered solutions for feature attachment, core bonding, acquisition layers and backsheets.


Rps-sonic is also capable and willing to develop comprehensive and customized ultrasonic processing solutions that consider key parameters such as horn metallurgy, acoustic designs and geometries, component fabrication and system engineering in order to meet the processing needs of the customer.


Kindly check the AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um)) table in the next page, you will find suit frequency for your application.




AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))


   

Resin

 

Frequency

Amorphous

15Khz

20Khz

30Khz

40Khz

acrylonitrile Butadiene Styrene(ABS

36-84

30-70

24-56

18-42

Acrylonitrile Styrene Acrylate(ASA)

36-84

30-70

24-56

18-42

Polycarbonate(PC)

72-120

60-100

48-80

36-60

PC/ABS

72-120

60-100

48-80

36-60

Polycarbonate/ Polyester

60-120

50-100

40-80

30-60

Polyetherimide(PEl)

84-120

70-100

56-80

42-60

Polyethersulfone(PES)

84-120

70-100

56-80

42-60

Polymethyl Methacrylate(Acrylic, PMMA)

48-84

40-70

32-56

24-42

Polyphenylene Oxide(PPO)

60-108

50-90

40-72

30-54

Polystyrene(PS)

36-84

30-70

24-56

18-42

Polysulfone(PSU

84-120

70-100

56-80

42-60

Polyvinyl Chloride(rigid PVC)

48-96

40-80

32-64

24-48

Styrene-Acrylonitrile (SAN)

36-84

30-70

24-56

18-42

Semi-Crystalline





Cellulosics(CA, CAB, CAP)

72-120

60-100

48-80

36-60

Liquid Crystal Polymer(LCP)

84-144

70-120

56-96

42-72

Polyoxymethylene, Polyacetal(POM)

84-144

70-120

56-96

42-72

Polyamid(Nylon, PA)

84-144

70-120

56-96

42-72

Polybutylene Terephthalate(Polyester, PBT)

84-144

70-120

56-96

42-72

Polyethylene Terephthalate(Polyester, PET)

96-144

80-120

64-96

48-72

Polyetheretherketone(PEEK)

84-144

70-120

56-96

42-72

Polyethylene(PE)

108-144

90-120

72-96

54-72

Polyphenylene Sulfide(PPS)

96-144

80-120

64-96

48-72

Polypropylene(PP)

108-144

90-120

72-96

54-72


Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.  


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 Ms. Yvonne
  sales@xingultrasonic.com   
  +86 571 63481280

  +86 15658151051
   1st Building NO.608 Road ,FuYang, Hangzhou, Zhejiang,China

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