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20khz Ultrasonic Cutting System One-piece Construction Blade for Automated Machinery

Ultrasonic cutting knife, can be operated by hand and by robot.
The cutting knives replaced, easy change.

Frequency:
Power:
width:
horn material :
Quantity:
  • C20-1
  • Rps-sonic
  • C20-1

20khz Ultrasonic Cutting System One-piece Construction Blade for Automated Machinery


What's the principle of ultrasonic cutting?

The principle of an ultrasonic cutter is completely different from conventional one. It uses the energy of ultrasonic to melt the material to be cut. Therefore, the ultrasonic cutting does not require a sharp cutting edge, nor does it require a large pressure, and does not cause any chipping or breakage. At the same time, since the cutting blade is subjected to ultrasonic vibration, the frictional resistance is particularly small, and the material to be cut is not easily adhered to the blade. This is particularly effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are inconvenient to apply pressure.

The basic structure of the ultrasonic cutting machine is an ultrasonic transducer, a horn, a cutting blade (tool head), and generator. The ultrasonic generator converts the commercial power into a high-frequency high-voltage alternating current and transmits it to the ultrasonic transducer. An ultrasonic transducer is actually equivalent to an energy conversion device that converts input electrical energy into mechanical energy, ie, ultrasonic waves. Its manifestation is that the transducer moves back and forth in the longitudinal direction. The frequency of the telescopic motion is equivalent to the frequency of the high frequency alternating current supplied by the driving power source. The role of the horn is to fix the entire ultrasonic vibration system and to amplify the output amplitude of the transducer. The cutting blade (tool head) further enlarges the amplitude on the one hand and focuses the ultrasonic wave. On the other hand, the ultrasonic wave is output, and the ultrasonic energy is concentratedly input to the cutting portion of the material to be cut by using a similar cutting edge of the cutting blade. Under the action of huge ultrasonic energy, this part softens and melts instantly, and the strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting the material can be achieved.

Similar to conventional cutting, the basic components required are a cutter and an anvil, and the ultrasonic cutter has two basic structures. Depending on the location of the ultrasonic application, we may wish to divide it into an ultrasonic cutter cutter and an ultrasonic cutter cutter.


Introduction:

 

The sharpness of an ultrasonic cutter differs according to various combinations of oscillator, transducer, and blade. Because of abundant experience, our company prepares combinations suitable for various materials. Since we can select the model most suitable for your cutting work, we ask that you confirm the sharpness of the selected model by test cutting first.

20khz Ultrasonic Cutting System One-piece Construction Blade for Automated Machinery are ideal for cutting rubber, composite aerospace materials such carbon fiber, Nomex and various honeycombs.  ultrasonic cutting systems can be operated as hand-held units or incorporated into automated machinery.  Our applications and design engineering team have developed industry leading tooling to meet the rugged demands of cutting applications.  Solid, one-piece construction of horn blade technology virtually eliminates breakage and energy loss.  




Parameter



Frequency

20Khz

Frequency adjustment

Auto-tracking type

Max. power output

1000W

Power output

Infinitive adjustment

Power supply

AC200V 50/60Hz

Outer dimension (mm)

120*120*380

Weight

8kg

Blade thickness

1mm


Target Materials
Resin plate
Glass fiber (GFRP)
Formed decorative film
Foam
Blow-molded parts
Injection-molded parts
Carbon fiber (CFRP)
Aluminum foil composites
Non-woven fabrics
Controlled-depth kiss cutting
 
 
 

BENEFITS OF ROBOTIC ULTRASONIC CUTTING

  • Ultrasonic Cuts are cleaner than conventional cutters with minimal debris

  • Large inventory of standard carbide cutting blades for all shapes and sizes of applications.

  • Greatly reduces “plowing” effect on materials versus mechanical cutters

  • Create more consistent cuts

  • Greatly reduce clean up

  • Have a wider cutting temperature range

  • Easily change over from product to product


Dukane 20Khz ultrasonic cutter


1. What’s the warranty of your ultrasonic cutter?

Our warranty is one year , but we can supply you Components free even out of warranty.

 

2. What’s frequency ultrasonic cutter you supply?

We can supply generatorr from 20~40khz depending on your requirements or application.

 

4. What’s the using life of your ultrasonic cutting equipment?

Under correct working environment, our ultrasonic cutter can work 3~5 years

 

5. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. How to customize blades ?

you can tell us your dimension requirements, we will customize depending on your requirements.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.



Frequency Blade widthgenerator Horn material Application  
20kHZ 10MM2000CSTitanium alloyplastic cutting
30kHZ 1MM2000CSRapid steel
plastic/fabric cutting
35kHZ 0.8MM2000CSRapid steelplastic/fabric cutting
40kHZ 0.6MM2000CSRapid steelplastic/fabric cutting




Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.  


Get in touch

NAVIGATION

GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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