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SONOL20-3000
RPS-SONIC
8515900090
15L Industrial Ultrasonic Homogenizer Flow Cell System for Nanoparticles
Description
The 15L Industrial Ultrasonic Homogenizer Flow Cell System is a high-performance continuous processing solution designed for nanoparticle preparation, emulsification, dispersion, and cell disruption. It utilizes powerful ultrasonic cavitation generated by a high-frequency probe to achieve efficient particle size reduction and uniform nano-scale distribution.
The flow cell design enables continuous processing of liquid materials, making it ideal for pilot-scale and small industrial production. By forcing the liquid through a high-intensity ultrasonic chamber, the system ensures consistent energy exposure, resulting in stable and reproducible nano-dispersion quality.
This system is widely used in nanomaterial development, pharmaceutical formulation, chemical engineering, and advanced material research, where precise particle control and uniformity are critical.
The system is equipped with a high-power industrial ultrasonic generator and a titanium alloy sonotrode designed for continuous flow operation. The ultrasonic frequency and power are adjustable to accommodate different material viscosities and processing requirements.
The 15L processing tank and integrated flow cell loop allow continuous or batch circulation modes, providing flexibility for both laboratory optimization and pilot-scale production.
The flow cell chamber is engineered for high cavitation efficiency, ensuring maximum energy transfer to the material and effective particle breakdown at the micro and nano level.
Constructed with high-quality stainless steel, the system ensures durability, corrosion resistance, and compliance with industrial processing standards. A PLC touchscreen control system allows real-time monitoring of power, temperature, and flow rate for precise process control.
Parameter
Model | RPS-SONO20-15L |
Input voltage | 220/110, 50/60Hz |
Controller | Digital controller with automatic frequency tracking |
Rated power(kW) | 3.0 |
Power adjust | 20%~100% |
Amplitude | 30~80μm |
Frequency(kHz) | 20±0.5,automatic frequency tracking |
Horn material | Titanium alloy |
Horn diameter | 40~50mm |
Horn length | 400~450mm |
Flange | Tri-clamp/DN50 flange/customized flange |
Temperature control | Temperature control jacket for external temperature control system |
Tank material | Acrylic/SUS304L/SUS316L |
Processing volume | 15L,can be customized |
Operating method | Touch screen or buttons |
Working temperature | ≤100℃ |
Working pressure | ≤0.4MPa，can be customized |
Advantages
The ultrasonic flow cell system significantly improves nanoparticle dispersion efficiency by generating intense cavitation forces that break down agglomerates and reduce particle size to the nanoscale.
Compared with traditional homogenization methods, it offers higher energy efficiency, better particle uniformity, and faster processing time.
The continuous flow design ensures stable and repeatable production quality, making it ideal for scale-up from laboratory research to industrial manufacturing.
It also reduces processing steps and eliminates the need for chemical additives in many applications, providing a cleaner and more environmentally friendly solution.
Additionally, the system offers excellent scalability, low maintenance requirements, and high operational stability for long-term industrial use.
Application
- Disruption of cells, bacteria, viruses, spores, fungi or tissues (cell disruption)
- Extraction of ingredients (lysis)
- Homogenization of different substances
- Production of finest emulsions with minimum droplet size
- Dissolution of poorly and poorly soluble substances in liquids
- Production of dispersions (emulsions and suspensions)
- Catalysis and acceleration of chemical reactions
Ultrasonic emulsification technology has been widely used in food, paper, paint, chemical, pharmaceutical, textile, petroleum, metallurgy and other industrial fields. Ultrasonic equipment can be easily installed on existing production lines, which is convenient for manufacturers to upgrade equipment at a lower cost. Ultrasonic emulsification can also create emulsions that do not work in general methods. The commonly used mixing method can only produce 5% paraffin wax in water. It is incredible that under the action of power ultrasound, 20% paraffin wax emulsion can be produced.
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Advantages of RPS-SONIC ultrasonic devices
• Easy and flexible handling
• Time saving
• Powerful
• Precisely controllable
• Reproducible results
• Eco-friendly and energy efficient
• Extremely durable and long lasting
• Wide product range
• Wide range of accessories for a variety of applications
• Production, service and repair in germany
• Specialist for ultrasonic technology
Famous Customers
