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RPS-W20
RPS-SONIC
8515900090
Spirometry Breathing Filter Automatic Welding Machine Ultrasonic Welding Machine for Medical Product
Description
The Spirometry Breathing Filter Automatic Ultrasonic Welding Machine is a high-precision automated system designed for the assembly and sealing of medical breathing filters used in spirometry and respiratory diagnostic devices. It utilizes high-frequency ultrasonic welding technology to achieve clean, strong, and airtight bonding of medical-grade plastic components without adhesives or thermal deformation.
Unlike conventional hot plate or solvent bonding methods, this ultrasonic system provides instant, contamination-free welding, ensuring strict hygiene standards required for medical applications. It is specifically engineered for high-volume, repeatable production of respiratory filters where sealing integrity directly affects patient safety and measurement accuracy.
The system is equipped with a high-stability ultrasonic welding module (typically 20kHz–40kHz) designed for precise micro-component assembly in medical filter structures.
A key advantage is its fully automatic feeding, positioning, and welding system, enabling continuous production with minimal human intervention and consistent welding quality.
Compared with traditional welding methods, ultrasonic technology provides clean, particle-free sealing without glue, solvents, or thermal adhesives, ensuring compliance with medical hygiene requirements.
The ultrasonic energy is precisely controlled to achieve strong hermetic sealing without damaging delicate filter membranes or plastic housings.
The system supports programmable welding parameters such as energy, time, and pressure, allowing flexible adaptation to different filter designs and materials.
Built with medical-grade stainless steel and high-precision components, it ensures long-term stability, cleanliness, and compliance with industrial medical manufacturing standards.
Ultrasonic welding delivers fast, clean, and highly reliable bonding, significantly improving production efficiency for medical disposable products.
It ensures airtight sealing performance, which is critical for accurate spirometry measurement and respiratory safety.
Compared with solvent or heat-based bonding, it eliminates chemical contamination and thermal deformation risks.
The fully automated system reduces labor dependency and ensures high consistency and low defect rates in mass production.
It provides excellent repeatability, making it ideal for regulated medical manufacturing environments.
Spirometry Filter is for Pulmonary Function Test
Pulmonary function testing PFT filter Protecting both patient and pulmonary function testing equipment, the PFT Filter reduces the risk of cross-contamination between patients and equipment with minimal resistance to ensure that the test results are as accurate as possible. Reducing the risk of transmitting respiratory pathogens with the use of the Flexicare PFT Filter during normal breathing or forced vital capacity testing meets the ATS recommendations for resistance in PFT equipment.
Machine Parts
Name: PLC touch screen;
PLC/IO touch screen - quick, easy parameter input and adjustment.
Automatic Rotation Table
1. Automatic cam indexing table.
2. Automated indexing rotary table with 4/6/8/10/12 working stations.
3. The rotary table size is based on the size of the welding products
4. easy parameter input and adjustment.
The Spirometry Breathing Filter Ultrasonic Welding Machine is widely used in:
Spirometry breathing filter assembly
Respiratory diagnostic device manufacturing
Medical disposable filter production
Ventilation and airflow testing components
Hospital respiratory consumables
Medical plastic housing sealing
Cleanroom medical device production
High-volume healthcare product manufacturing
