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RPS-W-FILTER-MESH-2500
RPS-SONIC
RPS-W-FILTER-MESH-2500
Automatic Paint Gun Lid Filter Mesh Welding &cutting Machine
The whole workflow covers complete automatic stations: laser cutting of filter mesh, automatic mesh grabbing &positioning, spray cap picking & feeding, precise ultrasonic welding, and finished product unloading. Equipped with a standard 20kHz 3000W ultrasonic welding system, the unit delivers stable vibration energy to fuse filter mesh and plastic caps tightly at molecular level, forming leak-free, firm welding joints free of burrs or material overflow.
Laser cutting to shape filter mesh with precise dimensional accuracy
Robotic gripper picks and transfers cut filter mesh
Separate clamping mechanism grabs and fixes spray caps
20kHz 3000W ultrasonic welding for mesh-cap bonding
Automatic ejection of finished welded caps after cooling
Nylon Mesh Fabric Weld With PP Plastic By Ultrasonic Welding Machine
This machine is designed for welding the nylon mesh fabric to the plastic part , cutting and weld at the same time ,Nylon mesh fabric auto. pulling ,only need manual feed the plastic lidt to virbrate plate, and then the machine will auto . run to cut and weld , and then auto. eject .
With 4 stations and weld by 20KHz digital ultrasonic machine , it's fast and strong welding.
If you have similar application needs , welcome to contact with us .
We can according to your need to offer the solutions !!
Principle of Ultrasonic Welder
Ultrasonic plastic welders operate by inducing ultrasonic frequencies in plastic components that is converted into heat between the welded plastic laminates. Frictional heat is produced so that thermoplastic parts melt and an insoluble connection between parts is forged in a very short period of time. The melting points of both working pieces is nearly equivalent which helps to form a uniform weld area. The welded area is usually as strong as the matrix material.
* Automatic tuning system,with last cycle memory closed loop feedback of frequency allows faster ,more
efficient ultrasonic stack start-up
* Automatic detect faults and display
* The accuracy of time control up to 0.001 seconds
* Multi weld modes optional:
1. Time mode
2. Energy mode (optional)
3. Distance mode(optional)
One-stop integrated production: cutting, feeding, welding and unloading finished parts in one single process
High-precision laser cutting ensures consistent filter mesh size
Dual independent grabbing modules realize synchronous mesh and cap feeding to boost efficiency
Stable 20kHz 3000W ultrasonic welding ensures uniform bonding strength
Fully automated operation drastically reduces labor cost and improves production consistency
Compact all-in-one structure, easy to connect with upstream and downstream production lines
Welding joint meets daily chemical packaging standards with no chemical contamination
