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RPS-R35
RPS-SONIC
8452219000
RPS-SONIC Ultrasonic Sewing Machine for Nonwoven Fabric Welding And Cutting
Description
The 35kHz Ultrasonic Sewing Machine is an advanced non-needle textile processing system designed for seamless fabric welding, cutting, and edge sealing. Using high-frequency ultrasonic vibration, the machine generates localized heat through molecular friction, allowing fabrics to be bonded and cut simultaneously without thread, glue, or traditional stitching.
This technology is widely used in modern textile manufacturing where strong, clean, and aesthetically refined seams are required. It is especially suitable for synthetic fibers and non-woven materials, delivering consistent results with high speed and precision.
The system integrates cutting and sealing functions into one process, significantly improving production efficiency while reducing material waste and labor costs.
Ultrasonics is also the method of choice for these materials, for example for parting fabrics so that there is no thickening of the material along the cut edges.
No consumables such as glue, staples or sewing thread are needed. The fabric remains intact, because no external thermal energy is directed into the fleece. Position, shape and displacement of the welding points can even support the desired properties of the composite.
Textiles is thus a field where ultrasonic technology can prove its uniqueness.
The machine operates at 35kHz ultrasonic frequency, ensuring fine precision and smooth cutting edges suitable for delicate and high-accuracy textile applications.
It is equipped with a high-performance ultrasonic generator and a titanium alloy horn, providing stable energy output and long service life even under continuous operation.
The system allows simultaneous cutting, welding, and edge sealing, eliminating fraying and ensuring clean, durable seams.
An adjustable power and speed control system enables flexible operation for different fabric types, thicknesses, and production requirements.
The machine structure is built with industrial-grade materials, ensuring stability, durability, and suitability for long-term manufacturing environments.
Parameter
TYPE | RPS-RW35 | |
Frequency | 35khz | |
Max. power | 1000W | |
Rotary Welding Horn's Width | 10mm | |
Working speed | 1-20m/min. | |
Install Bolt | M8, 4 pcs | |
Generator | Digital generator can be adjusted the output amplitude from 50% to100%, continuously working | |
Cable | Standard 5m Special length, please inform us. | |
Ultrasonic welding eliminates the need for needles and threads, resulting in faster production speed and lower operational costs.
It produces clean, fray-free, and strong bonded edges, improving both product appearance and durability.
The process generates minimal heat transfer to surrounding areas, preventing fabric deformation or damage, especially for synthetic materials.
Compared with traditional sewing methods, it significantly reduces consumable usage, maintenance downtime, and labor dependency.
The machine is highly efficient for continuous production, offering stable performance and consistent seam quality across large-scale manufacturing.
The 35kHz Ultrasonic Sewing Machine is widely used in:
Non-woven fabric production and processing
Medical disposable products (masks, gowns, caps)
Apparel and sportswear manufacturing
Technical textiles and industrial fabrics
Filter materials and hygiene products
Curtains, upholstery, and home textiles
Packaging materials and laminated fabrics
Synthetic fiber and thermoplastic fabric welding
