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RPS-R35
RPS-SONIC
8452219000
The On-line Ultrasonic Welding Machine is specially designed for continuous ultrasonic welding and bonding of nonwoven fabrics in automated production lines. It uses high-frequency ultrasonic vibrations to generate frictional heat at the contact interface, softening and bonding thermoplastic fibers without the need for additional adhesives, threads, or chemical bonding agents.
Equipped with a high-concentricity rotating system, the machine ensures stable rotation, uniform pressure, and consistent welding quality during continuous operation. Its automatic material detection sensor monitors the feeding process and controls the ultrasonic horn's movement, allowing the horn to descend automatically when material is detected.
When the material runs out or feeding is interrupted, the horn automatically lifts to prevent unnecessary friction between the horn and welding roller, reducing component wear and extending service life.
The machine can be integrated into nonwoven fabric production lines to achieve continuous, efficient, and consistent ultrasonic welding. It is suitable for applications requiring reliable bonding, high production efficiency, and reduced manual intervention.
With its intelligent sensing system, automatic lifting mechanism, and stable rotary welding structure, this equipment provides an efficient solution for modern nonwoven fabric converting and manufacturing processes.
Nonwoven fabric seamless welding
Disposable medical and hygiene products
Protective clothing and isolation garments
Nonwoven bags and shopping bags
Filter bags and industrial nonwoven products
Ultrasonic textile bonding and seam welding
Automated nonwoven fabric production lines
ITEM | DECRIPTION | |
TYPE | RPS-W35 | |
Frequency | 35khz | |
Max. power | 800W | |
Rotary Welding Horn's Width | 12mm | |
Synchronizing Belt Matched | The Length is not more than730mm, the Width 12mm | |
Max. Allowable Rotation Speed | 100 r/min. | |
Generator | Digital generator can be adjusted the output amplitude from 50% to100%, continuously working | |
Cable | Standard 5m Special length, please inform us. | |
Key Advantages
1. High-Concentricity Rotating System
The precision rotating structure ensures stable and concentric operation, maintaining consistent contact pressure between the ultrasonic horn and welding roller. It helps achieve flat, uniform, and continuous welding seams while minimizing vibration and uneven bonding.
2. Automatic Material Detection
An integrated sensor detects the presence of incoming nonwoven fabric. Once material is detected, the ultrasonic horn automatically descends into the working position, enabling synchronized welding and reducing manual operation.
3. Automatic Horn Lifting Protection
When material runs out or feeding stops, the horn automatically lifts away from the welding roller. This prevents unnecessary friction, reduces horn and roller wear, and helps extend the service life of critical components.
4. Continuous Online Welding
Designed for integration into automated production lines, the machine supports continuous material feeding and welding, improving production efficiency and reducing the need for frequent manual intervention.
5. Uniform and Reliable Welding Quality
Stable ultrasonic output combined with controlled mechanical pressure helps achieve consistent bonding quality, reducing uneven welding, incomplete bonding, and material deformation when properly matched to the fabric.
6. Reduced Consumables and Operating Costs
Ultrasonic welding does not require sewing threads, additional adhesives, or chemical bonding agents. This helps simplify the production process, reduce consumable costs, and maintain a cleaner working environment.
