What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What's the Principle and theory of ultrasonic plastic welding machine? The principle of ultrasonic plastic welding machine? How does ultrasonic welding work? what's the composition and function of ultrasonic plastic welding machine What's the core parts in ultrasonic plastic welding machine Ultrasonic plastic welding machine models and specifications? What's the Advantages of ultrasonic welding?
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What is ultrasonic tinning?Ultrasonic tinning is a kind of welding method that does not use flux. The ultrasonic probe produces cavitation in the molten solder core through mechanical vibration at ultrasonic frequency, and removes the oxide film on the metal surface for smooth and clean tinning. Ult
What is ultrasonic tinning?Ultrasonic tinning is a kind of welding method that does not use flux. The ultrasonic probe produces cavitation in the molten solder core through mechanical vibration at ultrasonic frequency, and removes the oxide film on the metal surface for smooth and clean tinning. Ult
The application of ultrasonic in the sewing industry mainly reflects the two major functions of ultrasonic: welding and cutting. In 2019, for masks that are popular all over the world, ultrasound is a household name for applying these two functions to the fullest. The cutting and welding of velvet c
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
Ultrasound atomization technology is an efficient and low-cost method for producing fine metal powders. The powders produced using this method have good sphericity, controllable particle size, and a narrow size distribution, making it a promising technology in the metal powder industry. Ultrasound m
Type of PumpsAccording to the working principle and structure of the pump, there are several types of pumps:
Type of PumpsAccording to the working principle and structure of the pump, there are several types of pumps:
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
Ultrasonic extraction, also known as sonication, is a powerful technique that harnesses the energy of high-frequency sound waves to extract valuable compounds from various natural sources. This non-invasive and environmentally friendly method has gained significant attention in recent years due to i
Ultrasonic emulsification results in significantly smaller droplets and better emulsion stability. Ultrasonic nano-emulsification is used to produce high-performance emulsions for high-performance materials, paints, coatings, food, pharma, and cosmetics. Organic and inorganic pigments are an importa
Ultrasonic spray coating system is a technique for forming thin films with specific functions or properties on the surface of optical glass. It utilizes ultrasonic waves to atomize liquid into fine droplets and uniformly spray them onto the surface of optical glass. This article introduces the princ
By Matthew Taylor, Associate Researcher & Writer at Save The Water™ | March 30, 2021 Not every water purification technology matches a given situation effectively. For example, their ability to remove some contaminants from water, their cost, and their capacity limit them. We need new technologies t
The use of ultrasonics is becoming increasingly important for the food industry.Ultrasound in Food Processing enables scientists, engineers andmanagers in food manufacturing to make informed choices about anew and important area of research and development. It will also be avaluable reference to peo
What is ultrasonic tinning?Ultrasonic tinning is a kind of welding method that does not use flux. The ultrasonic probe produces cavitation in the molten solder core through mechanical vibration at ultrasonic frequency, and removes the oxide film on the metal surface for smooth and clean tinning. Ult
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RPS-6015-4D
Rps-sonic
RPS-6015-4D
Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations by the piezoelectric effect of the material. When the transducer is used as a transmitter, the electrical oscillating signal sent from the excitation source will cause a change in the electric or magnetic field in the electrical energy storage element of the transducer, which changes the mechanical vibration system of the transducer through some effect. A driving force is generated to cause it to vibrate, thereby propelling the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.
Clustered transducers can be used to drive a single ultrasonic stack. Compared to a single large diameter transducer, each of the smaller transducers has smaller diameter piezoceramics which potentially allows a more uniform piezoceramic prestress.
Because the piezoceramics have smaller diameters, the radial thermal conduction path for the piezoceramic heat will be smaller. Then the heat can be conducted more easily to the piezoceramic periphery so the piezoceramics should remain cooler for a given convective air flow.
In addition, smaller piezoceramics will allow greater peripheral area for convective air cooling. For example, consider a simplified transducer that uses a single Ø50 mm x 5 mm thick piezoceramic. (Here, any center piezoceramic bore is ignored.) The piezoceramic volume is 9818 mm3 and the peripheral area is 785 mm2. Now assume that this transducer with the single piezoceramic is replaced by two transducers that have the same total piezoceramic volume (again assuming only one piezoceramic for each transducer). With this stipulation, the required piezoceramic diameter is 35.4 mm and the resulting total peripheral piezoceramic area is 1112 mm2. In this example, using a dual transducer system increases the total peripheral piezoceramic area by 42% which may result in significantly improved cooling, thereby permitting higher power through-put.
High Power Ultrasonic Transducers with Two Parallel Stacks for Welding
Item | Parameter |
Frequency | 14.5~15.1Khz |
Power | 4200W |
Impedance | 14 |
Capatance | 18000~22000pf |
Ultrasonic welding is used across variety of industries to join together thermoplastic materials. During ultrasonic welding, high frequency mechanical vibrations and compressive pressure are applied to the plastic materials. This creates intermolecular friction within the plastic which raises the temperature high enough to reach the melting point. During high volume production in manufacturing environments, the ultrasonic welding system component which fails most often is the transducer, which is responsible for creating the vibration. The transducer converts electrical energy into mechanical energy by means of a polarized piezoelectric PZT (lead zirconate titanate) polycrystalline ceramic material using high frequency voltage. The transducer is composed of round PZT disks attached to a titanium machined body by means of a central bolt. The bolt creates compressive pre-stress which prevents any tensile stresses within the brittle crystals during vibration and ensures perfect coupling between all components. The piezoelectric PZT crystals behave according to linear coupled electrical and mechanical equations. The transducer assembly is vibrated near the parallel resonant frequency to maximize efficiency and amplitude output.
Service and shipment
l Warranty one year for transducer.
l You can contact us for technical inquiry any time.
l We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
l We supply customized products service for small quantity also.
l Shipment by FED-EX /DHL
Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations by the piezoelectric effect of the material. When the transducer is used as a transmitter, the electrical oscillating signal sent from the excitation source will cause a change in the electric or magnetic field in the electrical energy storage element of the transducer, which changes the mechanical vibration system of the transducer through some effect. A driving force is generated to cause it to vibrate, thereby propelling the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.
Clustered transducers can be used to drive a single ultrasonic stack. Compared to a single large diameter transducer, each of the smaller transducers has smaller diameter piezoceramics which potentially allows a more uniform piezoceramic prestress.
Because the piezoceramics have smaller diameters, the radial thermal conduction path for the piezoceramic heat will be smaller. Then the heat can be conducted more easily to the piezoceramic periphery so the piezoceramics should remain cooler for a given convective air flow.
In addition, smaller piezoceramics will allow greater peripheral area for convective air cooling. For example, consider a simplified transducer that uses a single Ø50 mm x 5 mm thick piezoceramic. (Here, any center piezoceramic bore is ignored.) The piezoceramic volume is 9818 mm3 and the peripheral area is 785 mm2. Now assume that this transducer with the single piezoceramic is replaced by two transducers that have the same total piezoceramic volume (again assuming only one piezoceramic for each transducer). With this stipulation, the required piezoceramic diameter is 35.4 mm and the resulting total peripheral piezoceramic area is 1112 mm2. In this example, using a dual transducer system increases the total peripheral piezoceramic area by 42% which may result in significantly improved cooling, thereby permitting higher power through-put.
High Power Ultrasonic Transducers with Two Parallel Stacks for Welding
Item | Parameter |
Frequency | 14.5~15.1Khz |
Power | 4200W |
Impedance | 14 |
Capatance | 18000~22000pf |
Ultrasonic welding is used across variety of industries to join together thermoplastic materials. During ultrasonic welding, high frequency mechanical vibrations and compressive pressure are applied to the plastic materials. This creates intermolecular friction within the plastic which raises the temperature high enough to reach the melting point. During high volume production in manufacturing environments, the ultrasonic welding system component which fails most often is the transducer, which is responsible for creating the vibration. The transducer converts electrical energy into mechanical energy by means of a polarized piezoelectric PZT (lead zirconate titanate) polycrystalline ceramic material using high frequency voltage. The transducer is composed of round PZT disks attached to a titanium machined body by means of a central bolt. The bolt creates compressive pre-stress which prevents any tensile stresses within the brittle crystals during vibration and ensures perfect coupling between all components. The piezoelectric PZT crystals behave according to linear coupled electrical and mechanical equations. The transducer assembly is vibrated near the parallel resonant frequency to maximize efficiency and amplitude output.
Service and shipment
l Warranty one year for transducer.
l You can contact us for technical inquiry any time.
l We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
l We supply customized products service for small quantity also.
l Shipment by FED-EX /DHL
FAQ:
1. What’s the warranty of your transducer and equipment.
Our warranty is one year for both transducer and equipment, but we can supply you Components free even out of warranty.
2. What’s frequency transducer you supply?
We can supply transducer from 15Khz to 70Khz depending on your requirements or application.
3. What’s the using life of your transducer?
Under correct working environment, our transducer can work 5~10 years
4. What’s the using life of your generator?
Under correct working environment, our generator can work 8~10 years
5. Does your products exported before?
Yes, our transducer exported to USA,south America, EUROPE, Middle East, and Russia for many years.
6. Do you supply sample for test?
Yes, you can order on sample from our company first , we will return you the sample cost when you order in the future.
7. Do you supply OEM work?
Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.
8. how to customize transducer ?
For two ways for customize transducer, first way, you supply me sample , I will customize depending on your sample. Second, you give us all parameter and drawing , we can customize depending on your information.
9. Can you generator connect to PC, PLC or internet .
Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.
10. What we can get if the transducer/equipment broken during the warranty?
All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.
FAQ:
1. What’s the warranty of your transducer and equipment.
Our warranty is one year for both transducer and equipment, but we can supply you Components free even out of warranty.
2. What’s frequency transducer you supply?
We can supply transducer from 15Khz to 70Khz depending on your requirements or application.
3. What’s the using life of your transducer?
Under correct working environment, our transducer can work 5~10 years
4. What’s the using life of your generator?
Under correct working environment, our generator can work 8~10 years
5. Does your products exported before?
Yes, our transducer exported to USA,south America, EUROPE, Middle East, and Russia for many years.
6. Do you supply sample for test?
Yes, you can order on sample from our company first , we will return you the sample cost when you order in the future.
7. Do you supply OEM work?
Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.
8. how to customize transducer ?
For two ways for customize transducer, first way, you supply me sample , I will customize depending on your sample. Second, you give us all parameter and drawing , we can customize depending on your information.
9. Can you generator connect to PC, PLC or internet .
Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.
10. What we can get if the transducer/equipment broken during the warranty?
All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.
The upside-down trumpet type BRANSON TYPE (Larger amplitude and bigger output power, high-sound intensity and high-power density application) | |||||||||||
Item No. | Connect screw (Size) | Ceramic diameter (mm) | Quantity of Ceramic (pc) | Resonance frequency (khz) | Resistance (Ω) | Capacitance | Input power (W) | Max. Amplitude (um) | |||
Yellow | Grey | Black | |||||||||
7015-4D | M20 X 1.5 | 70 | 4 | 15 | 15 | 12500-14000 | / | 17000-19000 | 2600 | 11 | |
6015-4D | M18 X 1.5 | 60 | 4 | 15 | 15 | 9000-10000 | 10000-11000 | / | 2200 | 11 | |
6015-6D | 1/2-20UNF | 60 | 6 | 15 | 15 | 19000-20500 | / | 23000-25000 | 2600 | 11 | |
5015-6D | 1/2-20UNF | 50 | 6 | 15 | 15 | 17000-19000 | / | 23000-25000 | 2000 | 11 | |
5020-4DS | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | / | 1300 | 8 | |
5020-4D | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | 14500-16000 | 1500 | 8 | |
5020-6D | 1/2-20UNF | 50 | 6 | 20 | 15 | 19000-21000 | / | 22500-25000 | 2000 | 10 | |
4020-6D | 1/2-20UNF | 40 | 6 | 20 | 15 | 13500-15000 | / | / | 1500 | 10 | |
4020-4D | 1/2-20UNF | 40 | 4 | 20 | 15 | 8500-9300/9500-10500 | 10000-11000 | 10500-11500 | 900 | 8 | |
3020-6D | 3/8-24UNF | 30 | 6 | 20 | 15 | 8000-9000 | / | / | 600 | 9 | |
3030-4D | M8 or M8 X 1 | 30 | 4 | 30 | 20 | / | 6200-6900 | / | 800 | 5 | |
3535-2D | M8 X 1 | 35 | 2 | 35 | 25 | / | / | 4500-5000 | 600 | 9 | |
3535-4D | M8 X 1 | 35 | 4 | 35 | 20 | 6600-7400 | / | 9000-10000 | 1000 | 4 | |
3035-4D | 1/2-20UNF | 30 | 4 | 35 | 20 | 5500-6200 | / | 9200-10200 | 800 | 4 | |
2535-4D | M8 | 25 | 4 | 35 | 25 | 3900-4300 | / | / | 500 | 4 | |
3040-2D | M8 | 30 | 2 | 40 | 30 | / | 3400-3800 | / | 500 | 2 | |
2540-4D | M8 | 25 | 4 | 40 | 30 | 4500-5300 | / | / | 500 | 3 | |
2040-2D | M8 | 20 | 2 | 40 | 40 | 1100-1300 | 1150-1350 | / | 300 | 2 |
The upside-down trumpet type BRANSON TYPE (Larger amplitude and bigger output power, high-sound intensity and high-power density application) | |||||||||||
Item No. | Connect screw (Size) | Ceramic diameter (mm) | Quantity of Ceramic (pc) | Resonance frequency (khz) | Resistance (Ω) | Capacitance | Input power (W) | Max. Amplitude (um) | |||
Yellow | Grey | Black | |||||||||
7015-4D | M20 X 1.5 | 70 | 4 | 15 | 15 | 12500-14000 | / | 17000-19000 | 2600 | 11 | |
6015-4D | M18 X 1.5 | 60 | 4 | 15 | 15 | 9000-10000 | 10000-11000 | / | 2200 | 11 | |
6015-6D | 1/2-20UNF | 60 | 6 | 15 | 15 | 19000-20500 | / | 23000-25000 | 2600 | 11 | |
5015-6D | 1/2-20UNF | 50 | 6 | 15 | 15 | 17000-19000 | / | 23000-25000 | 2000 | 11 | |
5020-4DS | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | / | 1300 | 8 | |
5020-4D | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | 14500-16000 | 1500 | 8 | |
5020-6D | 1/2-20UNF | 50 | 6 | 20 | 15 | 19000-21000 | / | 22500-25000 | 2000 | 10 | |
4020-6D | 1/2-20UNF | 40 | 6 | 20 | 15 | 13500-15000 | / | / | 1500 | 10 | |
4020-4D | 1/2-20UNF | 40 | 4 | 20 | 15 | 8500-9300/9500-10500 | 10000-11000 | 10500-11500 | 900 | 8 | |
3020-6D | 3/8-24UNF | 30 | 6 | 20 | 15 | 8000-9000 | / | / | 600 | 9 | |
3030-4D | M8 or M8 X 1 | 30 | 4 | 30 | 20 | / | 6200-6900 | / | 800 | 5 | |
3535-2D | M8 X 1 | 35 | 2 | 35 | 25 | / | / | 4500-5000 | 600 | 9 | |
3535-4D | M8 X 1 | 35 | 4 | 35 | 20 | 6600-7400 | / | 9000-10000 | 1000 | 4 | |
3035-4D | 1/2-20UNF | 30 | 4 | 35 | 20 | 5500-6200 | / | 9200-10200 | 800 | 4 | |
2535-4D | M8 | 25 | 4 | 35 | 25 | 3900-4300 | / | / | 500 | 4 | |
3040-2D | M8 | 30 | 2 | 40 | 30 | / | 3400-3800 | / | 500 | 2 | |
2540-4D | M8 | 25 | 4 | 40 | 30 | 4500-5300 | / | / | 500 | 3 | |
2040-2D | M8 | 20 | 2 | 40 | 40 | 1100-1300 | 1150-1350 | / | 300 | 2 |
Ms. Yvonne
sales@xingultrasonic.com
0086-15658151051
Room 1103B, Nature business building , NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China