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High Amplitude 35Khz Ultrasonic Rotary Horn for Ultrasonic Sewing Machine

A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 20, 35 kHz with bond widths of up to15MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions. Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.
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Power:
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  • RPS-R35
  • Rps-sonic
  • RPS-R35

High Amplitude 35Khz Ultrasonic Rotary Horn for Ultrasonic Sewing Machine 

Ultrasonics is a clean and efficient method of joining or slitting synthetic materials.While the initial investment is much more, the long term benefits more than pay for itself.

Ultrasonic bonding uses high frequency sound to generate localized heat through vibration and causes thermoplastic fibers to bond together. Suppliers in the industry say the technology offers several advantages.

A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 20, 35 kHz with bond widths of up to15MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions.  Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.



Item Parameter
Frequency 35Khz
Power 800W
Ceramice chips 4chips
Speed  20m/min in max
Welding width  10mm in max
Welding horn  35Khz rotary horn 
Welding type  Continues welding 



Rps-sonic supply high power rotary ultrasonic systems to the packaging, hygiene and specialty converting industries.


Advantage:




Compare RPS-SONIC 35KHZ Rotary Horn Other's 35KHZ Rotary Horn
Power 800w 800w
ratio 1: 3 1:2
Amplitue 24um 10um
Horm material Rapid steel  Tianium 
Generator  Digital generator Analog generator
Application  cutting and sealing  sealing 


ultrasonic rotary welding


AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))


   

Resin

 

Frequency

Amorphous

15Khz

20Khz

30Khz

40Khz

acrylonitrile Butadiene Styrene(ABS

36-84

30-70

24-56

18-42

Acrylonitrile Styrene Acrylate(ASA)

36-84

30-70

24-56

18-42

Polycarbonate(PC)

72-120

60-100

48-80

36-60

PC/ABS

72-120

60-100

48-80

36-60

Polycarbonate/ Polyester

60-120

50-100

40-80

30-60

Polyetherimide(PEl)

84-120

70-100

56-80

42-60

Polyethersulfone(PES)

84-120

70-100

56-80

42-60

Polymethyl Methacrylate(Acrylic, PMMA)

48-84

40-70

32-56

24-42

Polyphenylene Oxide(PPO)

60-108

50-90

40-72

30-54

Polystyrene(PS)

36-84

30-70

24-56

18-42

Polysulfone(PSU

84-120

70-100

56-80

42-60

Polyvinyl Chloride(rigid PVC)

48-96

40-80

32-64

24-48

Styrene-Acrylonitrile (SAN)

36-84

30-70

24-56

18-42

Semi-Crystalline





Cellulosics(CA, CAB, CAP)

72-120

60-100

48-80

36-60

Liquid Crystal Polymer(LCP)

84-144

70-120

56-96

42-72

Polyoxymethylene, Polyacetal(POM)

84-144

70-120

56-96

42-72

Polyamid(Nylon, PA)

84-144

70-120

56-96

42-72

Polybutylene Terephthalate(Polyester, PBT)

84-144

70-120

56-96

42-72

Polyethylene Terephthalate(Polyester, PET)

96-144

80-120

64-96

48-72

Polyetheretherketone(PEEK)

84-144

70-120

56-96

42-72

Polyethylene(PE)

108-144

90-120

72-96

54-72

Polyphenylene Sulfide(PPS)

96-144

80-120

64-96

48-72

Polypropylene(PP)

108-144

90-120

72-96

54-72


Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.  


Get in touch

NAVIGATION

GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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