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Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-plant Test Machine with Flow Cell for VC Extraction

Ultrasonic Sonochemistry homogenizer for Emulsification And Dispersion
20Khz -40Khz 500W-3000W
Ultrasonic emulsification technology has been widely used in food, paper, paint, chemical, pharmaceutical, textile, petroleum, metallurgy and other industrial fields. Ultrasonic equipment can be easily installed on existing production lines, which is convenient for manufacturers to upgrade equipment at a lower cost.
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Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-plant Test Machine with Flow Cell for VC Extraction
Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-plant Test Machine with Flow Cell for Extraction
Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-plant Test Machine with Flow Cell for Extraction
Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-plant Test Machine with Flow Cell for Extraction
Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-plant Test Machine with Flow Cell for Extraction
Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-plant Test Machine with Flow Cell for Extraction
  • SONOL20-3000

  • RPS-SONIC

  • 8515900090

Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-plant Test Machine with Flow Cell for extraction


 Description

 

The Customized 100L SS304 Tank Ultrasonic Homogenizer Pilot-Plant System is a high-performance extraction and dispersion solution designed for pilot-scale process development and industrial scale-up. Equipped with a large-capacity stainless steel tank and integrated flow cell system, it enables efficient continuous and batch ultrasonic processing for extraction, homogenization, emulsification, and nanoparticle dispersion.

This system bridges the gap between laboratory research and full-scale industrial production, allowing users to optimize process parameters under real production conditions. It delivers powerful ultrasonic cavitation that enhances mass transfer, breaks down raw material structures, and significantly improves extraction efficiency and consistency.



   

       Two liquids can form diff微信图片_20200107142823erent types of emulsions, for example, oil and water. First, oil-in-water emulsions, where oil is the dispersed phase and water is the dispersion medium. Second, they can form water-in-oil emulsions, where water is the dispersed phase and oil is the continuous phase. It is also possible to form multiple emulsions, including "water-in-oil-in-water" emulsions and "oil-in-water-in-oil" emulsions.





                                                        

 

Key Advantages

Ultrasonic cavitation significantly enhances mass transfer efficiency and extraction yield, reducing processing time compared to conventional extraction methods.

The flow cell system ensures uniform energy distribution, improving consistency and scalability of experimental results.

It provides a realistic pilot-scale environment, allowing direct process transition from lab to industrial production without major parameter redesign.

Compared with traditional stirred tank systems, it delivers higher extraction efficiency, better reproducibility, and reduced solvent consumption.

The 100L capacity makes it ideal for pre-production testing, formulation validation, and industrial process optimization.


Parameter

     

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Model
RPS-SONO-3000
Frequency
20KHZ
Power
3000W
Input Voltage
110 or 220V,50-60HZ
Temperature
300℃
Maxi Capacity
100L/MIN with one set ultrasonic
Horn diameter
35-50mm
Horn material
Titanium alloy/nickel-based alloy
Horn Length
Can be customized as your request
Tank layer
1-2 layer
Radiation Amplitude
20-80μm
Pump Volume
0~12000ml/min., optional
Pressure
35Mpa
Application Direction
extraction, dispersion, emulsification, defoaming, degassing, mixing



声化学-不锈钢罐


Application 

  • Herbal and botanical extraction

  • Mushroom extraction (Reishi, Lion’s Mane, Cordyceps)

  • Nutraceutical and functional food development

  • Pharmaceutical process scale-up

  • Nanoparticle dispersion and emulsification

  • Natural active ingredient extraction

  • Chemical process development

  • Pilot-scale industrial production testing


    Ultrasonic emulsification technology has been widely used in food, paper, paint, chemical, pharmaceutical, textile, petroleum, metallurgy and other industrial fields. Ultrasonic equipment can be easily installed on existing production lines, which is convenient for manufacturers to upgrade equipment at a lower cost. Ultrasonic emulsification can also create emulsions that do not work in general methods. The commonly used mixing method can only produce 5% paraffin wax in water. It is incredible that under the action of power ultrasound, 20% paraffin wax emulsion can be produced.



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Advantages of RPS-SONIC ultrasonic devices


• Easy and flexible handling
• Time saving
• Powerful
• Precisely controllable
• Reproducible results
• Eco-friendly and energy efficient
• Extremely durable and long lasting
• Wide product range
• Wide range of accessories for a variety of applications
• Production, service and repair in germany
• Specialist for ultrasonic technology



                                    


Catalogue of ultrasonic homogenizer


       Ultrasonic homogenizers are powerful and reliable mixers for lab and industry for numerous applications. An ultrasonic homogenizer can be used for various applications, including: 

Homogenization: Ultrasonic homogenizers can homogenize samples to create uniform and consistent mixtures. 

Dispersion: Ultrasonic homogenizers can be used to disperse solid particles in liquids to create stable suspensions, to get nano-dispersions. 

Emulsification: Ultrasonic homogenizers can be used to create stable emulsions and nanoemulsions by breaking up and dispersing immiscible liquids, such as oil and water. 

Cell Disruption: Ultrasonic homogenizers can break open cells to extract intracellular components. 

Degassing: Ultrasonic homogenizers can be used to remove dissolved gases from liquids. Anti-scaling and descaling, sterilizing,extraction Etc.


微信图片_20230926152514


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