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SONOL20
RPS-SONIC
8515900090
Combined Ultrasonic Homogenizer with Tank And Reactor for Emulsification And Dispersion
Description
The Combined Ultrasonic Homogenizer with Integrated Tank and Reactor is a high-performance processing system designed for efficient emulsification, dispersion, and material homogenization in laboratory, pilot, and industrial environments. It integrates a powerful ultrasonic probe system with a reaction tank and controlled processing chamber, enabling direct in-tank cavitation for uniform and stable liquid processing.
Unlike conventional external probe systems or mechanical stirring reactors, this integrated design ensures that ultrasonic energy is delivered directly and evenly throughout the reaction medium. This results in significantly improved mass transfer, faster particle size reduction, and more stable emulsions without requiring additional high-shear mechanical equipment.
The system is widely used in formulation development, nanomaterial processing, and chemical reaction enhancement where consistent dispersion and emulsification quality are critical.
Phacoemulsification is caused by cavitation. Ultrasound passing through the liquid causes it to continuously compress and expand. High-intensity ultrasound provides the energy needed to disperse the liquid phase. When the maximum pressure is reached, the liquid ruptures at the point where the cohesion is weak. After this rupture, overpressure appeared at the point where the rupture occurred, and some cavities were found. In these cavities, the liquid dissolved gas explodes in the form of bubbles after a short time.
The system integrates a high-intensity ultrasonic homogenizer with a stainless-steel reaction tank and reactor system, enabling synchronized mechanical and ultrasonic processing in a single platform.
A key advantage is the direct in-tank ultrasonic cavitation field, which ensures uniform energy distribution throughout the entire liquid volume, eliminating dead zones common in traditional mixing systems.
Compared with standard mechanical reactors, this system provides non-contact energy transfer via cavitation, resulting in faster particle breakdown and improved emulsification stability.
The reactor supports temperature, time, and ultrasonic power control, allowing precise adjustment for sensitive or high-viscosity formulations.
The integrated design supports both batch and semi-continuous operation modes, making it suitable for laboratory research, pilot-scale testing, and small-batch production.
Its modular structure allows customization of tank volume, ultrasonic power level, and reactor configuration based on specific process requirements.
Parameter
| Model | RPS-SONO20 |
| Frequency | 20Khz |
| Max power | 3000W |
| Probe material | Titanium alloy |
| Tank material | SS306/SS316L |
Ultrasonic cavitation significantly enhances emulsification efficiency and particle dispersion uniformity, improving product stability and performance.
It reduces processing time compared to conventional high-shear mixing systems while delivering finer and more stable results.
Compared with mechanical homogenizers, it offers lower contamination risk, higher reproducibility, and better control over microstructure formation.
The integrated tank-reactor system improves process stability and simplifies workflow by combining multiple functions into a single unit.
It supports scalable operation, enabling smooth transition from laboratory formulation to pilot and industrial production.
The Combined Ultrasonic Homogenizer with Tank and Reactor is widely used in:
Emulsion preparation (oil-in-water, water-in-oil systems)
Nanoparticle dispersion and functional fluids
Pharmaceutical formulation development
Cosmetic and skincare product manufacturing
Chemical reaction enhancement (sonochemistry)
Food and beverage processing
Resin, polymer, and coating formulations
Laboratory and pilot-scale process development
anti-explosion ultrasonic sonotrode
ultrasonic pilot plant test machine
4 into 1 ultrasonic homogenizer system
Advantages of RPS-SONIC ultrasonic devices
• Easy and flexible handling
• Time saving
• Powerful
• Precisely controllable
• Reproducible results
• Eco-friendly and energy efficient
• Extremely durable and long lasting
• Wide product range
• Wide range of accessories for a variety of applications
• Production, service and repair in germany
• Specialist for ultrasonic technology
Famous Customers
