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SONOL20-3000
RPS-SONIC
8515900090
100L Glass Reactor Ultrasonic Mixer Ultrasonic Homogenizer Equipment for Graphene Dispersion
An Ultrasonic Sonochemical Reactor is a reactor system that uses high-frequency ultrasonic energy to enhance chemical or physical processes occurring in a liquid medium.
The core principle is acoustic cavitation.
When high-power ultrasound is introduced into a liquid, microscopic cavitation bubbles are generated, grow and subsequently collapse. The collapse of these bubbles creates localized high-energy conditions that can significantly influence the surrounding liquid.
Depending on the process, ultrasonic cavitation can contribute to:
· Enhanced mass transfer
· Improved mixing
· Particle deagglomeration
· Improved solvent penetration
· Emulsification
· Dispersion
· Crystallization
· Improved contact between reactants
· Process intensification
Unlike a conventional agitator, ultrasonic energy can generate intense microscopic mixing and cavitation directly within the liquid.
Ultrasonic energy can provide several process-intensification effects that are difficult to achieve using mechanical agitation alone.
Parameter
Effective volume: 100L; material: high-borosilicate 3.3 glass; operating pressure: negative to atmospheric; jacket pressure rating: ≤0.03 MPa.
Temperature range: -80°C to 200°C; jacket connects to a high/low-temperature circulator for constant temperature control.
Reactor lid: Multi-port flange design (ports for stirring, ultrasonic probe, feeding, temperature sensing, vacuum, and reflux condenser); optional mounting flange for ultrasonic equipment available.
Standard features: Mechanical/magnetic seal, variable-frequency stirring (1–600 rpm), bottom discharge, reflux condenser, and vacuum port; optional explosion-proof frame and electric lifting mechanism.
Applications: Pilot-scale sonochemical reactions, nano-dispersion, emulsification, plant extraction, liposome preparation, APIs, cosmetic emulsions, and new material synthesis.
| Model | RPS-SONO20-3000 |
| Frequency | 20KHZ |
| Power | 3000W |
| Input Voltage | 110 or 220V,50-60HZ |
| Temperature | 300℃ |
| Max Capacity | 20L-100L with one set ultrasonic |
| Horn diameter | 35-50mm |
| Horn material | Titanium alloy/nickel-based alloy |
| Horn Length | Can be customized as your request |
| Tank layer | 1/2 layer |
| Radiation Amplitude | 20-80μm |
| Pump Volume | 0~80L/min., optional |
| Pressure | 35Mpa |
| Application Direction | extraction,dispersion,emulsification, defoaming, degassing, mixing |
Acoustic cavitation and acoustic streaming can improve contact between different phases.
This can benefit processes involving:
· Solid-liquid extraction
· Liquid-liquid reactions
· Dissolution
· Heterogeneous reactions
· Catalyst systems
Ultrasonic cavitation can help break down particle agglomerates and improve the dispersion of powders in liquids.
Potential applications include:
· Nanomaterials
· Pigments
· Ceramic slurries
· Metal oxides
· Carbon materials
High-intensity ultrasound can reduce droplet size and improve the dispersion of immiscible liquids.
This makes ultrasonic reactors useful for certain:
· Cosmetic formulations
· Pharmaceutical formulations
· Food formulations
· Chemical emulsions
Actual droplet size and stability depend on formulation and processing conditions.
Ultrasonic cavitation can help disrupt plant and biological structures and improve solvent penetration.
Potential applications include extraction from:
· Herbs
· Mushrooms
· Algae
· Roots
· Seeds
· Botanical materials
Application
- Disruption of cells, bacteria, viruses, spores, fungi or tissues (cell disruption)
- Extraction of ingredients (lysis)
- Homogenization of different substances
- Production of finest emulsions with minimum droplet size
- Dissolution of poorly and poorly soluble substances in liquids
- Production of dispersions (emulsions and suspensions)
- Catalysis and acceleration of chemical reactions
Ultrasonic emulsification technology has been widely used in food, paper, paint, chemical, pharmaceutical, textile, petroleum, metallurgy and other industrial fields. Ultrasonic equipment can be easily installed on existing production lines, which is convenient for manufacturers to upgrade equipment at a lower cost. Ultrasonic emulsification can also create emulsions that do not work in general methods. The commonly used mixing method can only produce 5% paraffin wax in water. It is incredible that under the action of power ultrasound, 20% paraffin wax emulsion can be produced.
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Advantages of RPS-SONIC ultrasonic devices
• Easy and flexible handling
• Time saving
• Powerful
• Precisely controllable
• Reproducible results
• Eco-friendly and energy efficient
• Extremely durable and long lasting
• Wide product range
• Wide range of accessories for a variety of applications
• Production, service and repair in germany
• Specialist for ultrasonic technology
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