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Type Column 25Khz Ultrasonic Welding Transducer for Ultrasonic Metal Welding

Ultrasonic Transducer for Welding, Drilling and Polishing High-power ultrasonic drilling machine, welding machine, polishing machine vibrator have small machinery loss, high efficiency electricity and sound transfer, big awing and less heat.

Frequency:
Power:
Capacity:
Quantity:
  • 5025-2Z
  • Rps-sonic
  • 5025-2Z

  Ultrasonic Welding Transducer 800W with Inverted Horn



What is ultrasonic transducer?

    Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations by the piezoelectric effect of the material. When the transducer is used as a transmitter, the electrical oscillating signal sent from the excitation source will cause a change in the electric or magnetic field in the electrical energy storage element of the transducer, which changes the mechanical vibration system of the transducer through some effort. A driving force is generated to cause it to vibrate, thereby propelling themedium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.

    Transducer requirements will depend on the application. Many requirements will conflict with one another and will be given different priorities. Hence, no single set of guidelines can encompass all requirements — i.e., there are many different ways to achieve the same objectives.

    Analytically, transducer performance can only be predicted in a general way. This is because the properties of piezoelectric ceramics are often highly dependent on the operating conditions including temperature, electrical field strength, static compressive prestress, dynamic stress, number of load cycles, and time. These operating conditions can interact with each other and the effects of these conditions are often nonlinear. Also, many properties of piezoelectric ceramics are orthotropic and can vary among the individual ceramics and also between ceramic lots. Further, the interactions at the various component interfaces (e.g., at threads) may be difficult to characterize and the coefficient of convective heat transfer for air cooling may only be approximately estimated. Hence, much of the design process involves experimental testing.

    


QQ图片20190918090054


    Ultrasonic transducer is the core device that converts electrical energy into mechanical energy (ultrasonic), the piezoelectric ceramic chip adopts imported parts, and can give a strong and stable output. It is made from American aluminum alloy and titanium alloy. The frequency is 15 KHZ ~ 28 KHZ.



Parameter


Item No.

Capacitance (pf)

Power

(W)

Transducer shape

Material of booster


Yellow

Grey

Black




5025-2Z

5500-6000

6500-7000

7300-8000

800

Type column

Steel


YP-5025-2Z (钢体、钢盖) 1


Advantage


  • High efficiency: high mechanical quality factors and high efficiency of electroacoustic conversion at resonant frequency points.

  • Large amplitude: the structure of the computer optimized design, the ratio of vibration and speed is high, and the amplitude of the front cover plate is large.

  • Big power: under the action of the pre-stressed screw, the energy of the piezoelectric ceramic is exerted to the maximum extent.

  • Good heat resistance: small resonant impedance, small calorific value, wide range of use temperature. High reliability and long life.




Service and shipment

▏Warranty one year for transducer.

▏You can cantact us for technical inquiry any time.

▏We supply OEM service for oversea customer, also will keep Confidentiality for our customers.

▏Shipment by FED-EX/DHL


Z9







 The columnar type NTK TYPE (stabilized power and high reliablity widely application)

Item No.

Connect screw (Size)

Ceramic diameter (mm)

Quantity of Ceramic (pc)

Resonance frequency (khz)

Resistance (Ω)

Capacitance

Input power (W)

Max. Amplitude (um)







Yellow  

Grey  

Black



7015-4Z

M20 X 1.5

70

4

15

15

12500-14000

/

17000-19000

2600

10

6015-4Z

M20 X 1.5 or M16 X 1

60

4

15

15

8000-10000

10000-12000

12500-13500

2200

10

6015-6Z

M20 X 1.5

60

6

15

15

14000-16000

/

19500-21000

2600

10

5015-4Z

M18 X 1.5

50

4

15

15

12000-13000

13000-14300

15000-17000

1500

8

4015-4Z

M16 X 1

40

4

15

15

10000-11000

10500-11500


700

8

5520-4Z

M18 X 1

55

4

20

15

10000-11000

10500-11500

14300-20000

2000

8

5020-6Z

M18 X 1.5

50

6

20

15

18500-20000

/

22500-25000

2000

8

5020-4Z

M18 X 1.5

50

4

20

15

11000-13000

13000-15000

15000-17000

1500

8

5020-2Z

M18 X 1.5

50

2

20

20

6000-6500

6500-7000

8000-9000

800

6

4020-4Z

1/2-20UNF

40

4

20

15

9000-10000

9500-11000

/

900

6

4020-2Z

1/2-20UNF

40

2

20

25

/

4800-5500

/

500

5

5025-2Z

M12 X 1

50

2

25

25

5000-5600

/

7000-8000

500

4

3828-2Z

1/2-20UNF

38

2

28

30

3800-4300

/

/

500

3

3828-4Z

1/2-20UNF

38

4

28

30

7600-8500

/

10500-12000

800

4

3028-2Z

3/8-24UNF

30

2

28

30

2700-3100

3400-3800

/

400

3

2528-4Z

M8 X 1

25

4

28

30

3900-4300

/

/

400

4

2528-2Z

M8 X 1 or 3/8-24UNF

25

2

28

35

1950-2200

2200-2500

/

300

3

3030-4Z

M10

30

4

30

30

/

6200-6900

/

700

4

3035-2Z

3/8-24UNF

30

2

35

40

2700-3100

/

/

500

2

3035-4Z

M10 X 1

30

4

35

30

5000-6200

/

/

800

3

2535-2Z

M8 X 1

25

2

35

40

1900-2200

/

/

400

2

2540-2Z

3/8-24UNF

25

2

40

40

/

2000-2300

/

500

2

3040-4Z

M10

30

4

40

30

5500-6200

/

/

1000

2

3050-4Z

M8

30

4

50

30

5500-6200

/

/

600

2

1560-2Z

M6 X 0.75

15

2

60

60

/

/

700-800

100

1

1070-2Z

M4

10

2

70

200

/

/

350-400

100

1













We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.


1. What’s the warranty of your generator

Our warranty is one year , but we can supply you Components free even out of warranty.


 2. What’s frequency generator you supply?

We can supply generatorr from 15Khz to 70Khz depending on your requirements or application.


 3. What’s the using life of your generator?

Under correct working environment, our generator can work 8~10 years


 4. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.


 5. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.


 6. How to customize generator ?

You can buy the PCB board only, and you cuztomize the out box in your local place.


 7. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.


 8. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.

Get in touch

NAVIGATION

GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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