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High Power Ultrasonic Non Woven Sealing Cutting System with Double-transducer Vibrator

Apply in FOAM & MATTRESS INDUSTRY, ULTRASONIC SEALERS
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  • RPS-3820-4z
  • Rps-sonic
  • RPS-3820--4z

High Power Ultrasonic Non Woven Sealing Cutting System with Double-transducer Vibrator

Ultrasonic generator transforms low-frequency alternating current into high-frequency alternating current, and transforms electric energy into mechanical energy through the transducer

When the welding head acts on the contact surface of thermoplastic, it will produce tens of thousands of high frequency vibrations per second

The high frequency vibration transmits ultrasonic energy to welding area , local high temperature is created due to mechanical force and friction between the plastic parts

Pressure lasts for a few seconds, ultrasonic welding making it solidify, forming a solid molecular chain and realizing welding


Mask machine production advantages
Safe
  • No solvents, adhesives or other auxiliary materials required

  • No pollution

  • Enviromental-friendly

Intelligent
  • Automatic frequency search, automatic frequency tracking, no need for manual adjustment

  • Ultrasonic amplitude is stepless and adjustable from 0% - 100% , intelligently matching of different product types

  • More than 300 welding records

Efficient
  • Replace manual welding

  • Increase efficiency

  • Lower the cost





 

ultrasonic transducer high power 

High Power Ultrasonic Transducers with Two Parallel Stacks for Welding 

Item

Parameter

Frequency

14.5~15.1Khz

Power

3200W

Impedance

14

Capatance

14000~16000pf


b1af0a55a49b7529c8f83dea6450f1f


Ultrasonic welding is used across variety of industries to join together thermoplastic materials. During ultrasonic welding, high frequency mechanical vibrations and compressive pressure are applied to the plastic materials. This creates intermolecular friction within the plastic which raises the temperature high enough to reach the melting point. During high volume production in manufacturing environments, the ultrasonic welding system component which fails most often is the transducer, which is responsible for creating the vibration. The transducer converts electrical energy into mechanical energy by means of a polarized piezoelectric PZT (lead zirconate titanate) polycrystalline ceramic material using high frequency voltage. The transducer is composed of round PZT disks attached to a titanium machined body by means of a central bolt. The bolt creates compressive pre-stress which prevents any tensile stresses within the brittle crystals during vibration and ensures perfect coupling between all components. The piezoelectric PZT crystals behave according to linear coupled electrical and mechanical equations. The transducer assembly is vibrated near the parallel resonant frequency to maximize efficiency and amplitude output.

Service and shipment 

The Information You Want To Know about our professionals.

No MOQ: customers can order according to demand.

Regular terms of sale: FOB.

Export orders: generally shipped by AIR, urgent orders are specially treated according to customer needs.

Production cycle: different for each order, depending on the actual order product.

Payment method: 100% will be paid in one lump sum before delivery.


 

 




 


 换能器2

 

 


FAQ:

1. What’s the warranty of your transducer and equipment.

Our warranty is one year for both transducer and equipment, but we can supply you Components free even out of warranty.

 

2. What’s frequency transducer you supply?

We can supply transducer from 15Khz to 70Khz depending on your requirements or application.

 

3. What’s the using life of your transducer?

Under correct working environment, our transducer can work 5~10 years

 

4. What’s the using life of your generator?

Under correct working environment, our generator can work 8~10 years

 

5. Does your products exported before?

Yes, our transducer exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

6. Do you supply sample for test?

Yes, you can order on sample from our company first , we will return you the sample cost when you order in the future.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. how to customize transducer ?

For two ways for customize transducer, first way, you supply me sample , I will customize depending on your sample. Second, you give us all parameter and drawing , we can customize depending on your information.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.

 



The upside-down trumpet type BRANSON TYPE (Larger amplitude and bigger output power, high-sound intensity and high-power density application)

Item No.

Connect screw (Size)

Ceramic diameter (mm)

Quantity of Ceramic (pc)

Resonance frequency (khz)

Resistance (Ω)

Capacitance

Input power (W)

Max. Amplitude (um)







Yellow  

Grey  

Black



7015-4D

M20 X 1.5

70

4

15

15

12500-14000

/

17000-19000

2600

11

6015-4D

M18 X 1.5

60

4

15

15

9000-10000

10000-11000

/

2200

11

6015-6D

1/2-20UNF

60

6

15

15

19000-20500

/

23000-25000

2600

11

5015-6D

1/2-20UNF

50

6

15

15

17000-19000

/

23000-25000

2000

11

5020-4DS

1/2-20UNF

50

4

20

15

11000-12000

12000-13500

/

1300

8

5020-4D

1/2-20UNF

50

4

20

15

11000-12000

12000-13500

14500-16000

1500

8

5020-6D

1/2-20UNF

50

6

20

15

19000-21000

/

22500-25000

2000

10

4020-6D

1/2-20UNF

40

6

20

15

13500-15000

/

/

1500

10

4020-4D

1/2-20UNF

40

4

20

15

8500-9300/9500-10500

10000-11000

10500-11500

900

8

3020-6D

3/8-24UNF

30

6

20

15

8000-9000

/

/

600

9

3030-4D

M8 or M8 X 1

30

4

30

20

/

6200-6900

/

800

5

3535-2D

M8 X 1

35

2

35

25

/

/

4500-5000

600

9

3535-4D

M8 X 1

35

4

35

20

6600-7400

/

9000-10000

1000

4

3035-4D

1/2-20UNF

30

4

35

20

5500-6200

/

9200-10200

800

4

2535-4D

M8

25

4

35

25

3900-4300

/

/

500

4

3040-2D

M8

30

2

40

30

/

3400-3800

/

500

2

2540-4D

M8

25

4

40

30

4500-5300

/

/

500

3

2040-2D

M8

20

2

40

40

1100-1300

1150-1350

/

300

2


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 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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