The application of ultrasonic in the sewing industry mainly reflects the two major functions of ultrasonic: welding and cutting. In 2019, for masks that are popular all over the world, ultrasound is a household name for applying these two functions to the fullest. The cutting and welding of velvet c
what's the ultrasonic ? what's the ultrasonic extractor technology? the essay will introduce the ultrasonic and ultrasonic extraction techolgy from many aspects.
The use of ultrasonics is becoming increasingly important for the food industry.Ultrasound in Food Processing enables scientists, engineers andmanagers in food manufacturing to make informed choices about anew and important area of research and development. It will also be avaluable reference to peo
Ultrasonic spraying, also known as ultrasonic spraying, is a spraying process using ultrasonic atomization technology. The sprayed material is first in a liquid state. The liquid can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles by an ultrasonic atomiz
How to extend and solve the application of ultrasonic equipment in mask machine:One: Tuning.First of all, the quality must be excellent when purchasing. Whether it is an analog electric box or an intelligent electric box, you must purchase equipment that has been debugged and matched in advance. Eac
“In the face of the sudden epidemic, the gaps in masks and medical protective clothing have become prominent. The epidemic is the order. RPS-SONIC actively responded to the call of the country, with its own technical research and development capabilities and rich application experience in the field of ultrasonic processing, and urgently organized resources to upgrade technology and recovery. We have provided a large number of ultrasonic welding systems for medical machinery manufacturers around the world. We have exported large quantity of ultrasonic welding equipments to Korea, Turkey and Iran.
Why use ultrasonic impact gun to eliminate stress?Metal structure parts are generally welded by welding. During the metal filling process, there are residual heights, pits, undercuts and various welding defects at the joints, causing severe stress concentration and a certain welding residue. Pullin
What’s the application of ultrasonic machining The recent development of modern hi-tech industries has given rise to the creation of a whole range of new materials. These include high strength, stainless and heat resistant steels and alloys, titanium, ceramics, composites, and other nonmetallic mate
What’s ultrasonic transducer Ultrasonic transducers are devices that convert sound energy and electrical energy. Sound energy and electrical energy can be converted to each other.Ultrasonic transducers can be divided into two categories according to material, one is a magnetostrictive transducer, an
What’s ultrasonic generator? The ultrasonic generator is essentially a power generator that generates a sinusoidal signal of a certain frequency, which is conducted to the transducer through a cable coupling line, and the transducer converts the electrical signal provided by the ultrasonic generator
What's the Principle and theory of ultrasonic plastic welding machine? The principle of ultrasonic plastic welding machine? How does ultrasonic welding work? what's the composition and function of ultrasonic plastic welding machine What's the core parts in ultrasonic plastic welding machine Ultrasonic plastic welding machine models and specifications? What's the Advantages of ultrasonic welding?
Which plastics can the ultrasonic welding machine weld?Ultrasonic welding machines can weld a lot of materials, but there are not many materials that are really suitable for ultrasonic welding machines. Why do you say this? The following details:The materials that can be welded by ultrasonic welding
Application of ANSYS Parameter Optimization and Probability Design on Ultrasonic Welding horn ForewordWith the development of ultrasonic technology, its application is more and more extensive, it can be used to clean tiny dirt particles, and it can also be used for welding metal or plastic. Especia
Ultrasonic spraying, also known as ultrasonic spraying, is a spraying process using ultrasonic atomization technology. The sprayed material is first in a liquid state. The liquid can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles by an ultrasonic atomiz
Compared with general emulsification process and equipment (such as propeller, colloid mill and homogenizer, etc.), ultrasonic emulsification has the characteristics of high emulsification quality, stable emulsification, stable emulsification product and low power required.
What chemical changes can ultrasonic sonochemical equipment play?As a physical means and tool, ultrasonic chemical treatment technology can generate a series of near-extreme conditions in the medium of chemical reaction.
How the new experimental-grade ultrasonic extraction equipment works?
We all know the ultrasonic sewing machine and ultrasonic lace sewing machine,but do you know the what’s the difference between these two devices? Just the device’s name id different? No, it is not right. The next I will use our product as an example to compare the ultrasonic sewing machine and ultrasonic lace sewing machine through the pictures.
WHAT is ultrasonic assembly?The basic principle of ultrasonic assembly is the conversion of standard 50/60 Hz power to 15 kHz, 20 kHz or 40 kHz. This electrical energy travels through a piezoelectric converter.The converter, typically lead zirconate titanate, expands and contracts at the same freque
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RPS-3820-4z
Rps-sonic
RPS-3820--4z
Advantages and applications of ultrasonic non-woven fabric welding machine:
This product is suitable for knitting products, bed covers, Christmas ornaments, ribbons, ready-to-wear, lace and other products. It is ergonomically designed, comfortable to operate, and can be used for curves, straight-line melting and other functions, eliminating the trouble of assembling needles, wires and spools of traditional sewing machines. The equipment can operate continuously at high speed, with high production efficiency, which can improve quality and create profits.
Convert 220V, 60HZ into 15KHZ(or 20KHZ) high voltage electric energy, and convert it into mechanical energy by using vibrator.
Such mechanical vibration is transmitted to the processed material through the transmission, welding head, and USES the air pressure to produce the friction effect of the working interface.
The vibrator and transmission device are connected to the welding head in the vibrator cylinder, and the air pressure system and control circuit are used to lift and lift under the set conditions to complete the operation procedure.
For the flat nonwoven fabric cover making machine, usually it will need the 20khz ultrasonic welding set as below, horn welding size is 110*20mm. It can use to cut the nonwoven fabric cover body and seal the nonwoven fabric cover earloop at high speed.
High Power Ultrasonic Transducers with Two Parallel Stacks for Welding
Item | Parameter |
Frequency | 14.5~15.1Khz |
Power | 3200W |
Impedance | 14 |
Capatance | 14000~16000pf |
Ultrasonic welding is used across variety of industries to join together thermoplastic materials. During ultrasonic welding, high frequency mechanical vibrations and compressive pressure are applied to the plastic materials. This creates intermolecular friction within the plastic which raises the temperature high enough to reach the melting point. During high volume production in manufacturing environments, the ultrasonic welding system component which fails most often is the transducer, which is responsible for creating the vibration. The transducer converts electrical energy into mechanical energy by means of a polarized piezoelectric PZT (lead zirconate titanate) polycrystalline ceramic material using high frequency voltage. The transducer is composed of round PZT disks attached to a titanium machined body by means of a central bolt. The bolt creates compressive pre-stress which prevents any tensile stresses within the brittle crystals during vibration and ensures perfect coupling between all components. The piezoelectric PZT crystals behave according to linear coupled electrical and mechanical equations. The transducer assembly is vibrated near the parallel resonant frequency to maximize efficiency and amplitude output.
Service and shipment
l Warranty one year for transducer.
l You can contact us for technical inquiry any time.
l We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
l We supply customized products service for small quantity also.
l Shipment by FED-EX /DHL
Advantages and applications of ultrasonic non-woven fabric welding machine:
This product is suitable for knitting products, bed covers, Christmas ornaments, ribbons, ready-to-wear, lace and other products. It is ergonomically designed, comfortable to operate, and can be used for curves, straight-line melting and other functions, eliminating the trouble of assembling needles, wires and spools of traditional sewing machines. The equipment can operate continuously at high speed, with high production efficiency, which can improve quality and create profits.
Convert 220V, 60HZ into 15KHZ(or 20KHZ) high voltage electric energy, and convert it into mechanical energy by using vibrator.
Such mechanical vibration is transmitted to the processed material through the transmission, welding head, and USES the air pressure to produce the friction effect of the working interface.
The vibrator and transmission device are connected to the welding head in the vibrator cylinder, and the air pressure system and control circuit are used to lift and lift under the set conditions to complete the operation procedure.
For the flat nonwoven fabric cover making machine, usually it will need the 20khz ultrasonic welding set as below, horn welding size is 110*20mm. It can use to cut the nonwoven fabric cover body and seal the nonwoven fabric cover earloop at high speed.
High Power Ultrasonic Transducers with Two Parallel Stacks for Welding
Item | Parameter |
Frequency | 14.5~15.1Khz |
Power | 3200W |
Impedance | 14 |
Capatance | 14000~16000pf |
Ultrasonic welding is used across variety of industries to join together thermoplastic materials. During ultrasonic welding, high frequency mechanical vibrations and compressive pressure are applied to the plastic materials. This creates intermolecular friction within the plastic which raises the temperature high enough to reach the melting point. During high volume production in manufacturing environments, the ultrasonic welding system component which fails most often is the transducer, which is responsible for creating the vibration. The transducer converts electrical energy into mechanical energy by means of a polarized piezoelectric PZT (lead zirconate titanate) polycrystalline ceramic material using high frequency voltage. The transducer is composed of round PZT disks attached to a titanium machined body by means of a central bolt. The bolt creates compressive pre-stress which prevents any tensile stresses within the brittle crystals during vibration and ensures perfect coupling between all components. The piezoelectric PZT crystals behave according to linear coupled electrical and mechanical equations. The transducer assembly is vibrated near the parallel resonant frequency to maximize efficiency and amplitude output.
Service and shipment
l Warranty one year for transducer.
l You can contact us for technical inquiry any time.
l We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
l We supply customized products service for small quantity also.
l Shipment by FED-EX /DHL
FAQ:
1. What’s the warranty of your transducer and equipment.
Our warranty is one year for both transducer and equipment, but we can supply you Components free even out of warranty.
2. What’s frequency transducer you supply?
We can supply transducer from 15Khz to 70Khz depending on your requirements or application.
3. What’s the using life of your transducer?
Under correct working environment, our transducer can work 5~10 years
4. What’s the using life of your generator?
Under correct working environment, our generator can work 8~10 years
5. Does your products exported before?
Yes, our transducer exported to USA,south America, EUROPE, Middle East, and Russia for many years.
6. Do you supply sample for test?
Yes, you can order on sample from our company first , we will return you the sample cost when you order in the future.
7. Do you supply OEM work?
Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.
8. how to customize transducer ?
For two ways for customize transducer, first way, you supply me sample , I will customize depending on your sample. Second, you give us all parameter and drawing , we can customize depending on your information.
9. Can you generator connect to PC, PLC or internet .
Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.
10. What we can get if the transducer/equipment broken during the warranty?
All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.
FAQ:
1. What’s the warranty of your transducer and equipment.
Our warranty is one year for both transducer and equipment, but we can supply you Components free even out of warranty.
2. What’s frequency transducer you supply?
We can supply transducer from 15Khz to 70Khz depending on your requirements or application.
3. What’s the using life of your transducer?
Under correct working environment, our transducer can work 5~10 years
4. What’s the using life of your generator?
Under correct working environment, our generator can work 8~10 years
5. Does your products exported before?
Yes, our transducer exported to USA,south America, EUROPE, Middle East, and Russia for many years.
6. Do you supply sample for test?
Yes, you can order on sample from our company first , we will return you the sample cost when you order in the future.
7. Do you supply OEM work?
Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.
8. how to customize transducer ?
For two ways for customize transducer, first way, you supply me sample , I will customize depending on your sample. Second, you give us all parameter and drawing , we can customize depending on your information.
9. Can you generator connect to PC, PLC or internet .
Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.
10. What we can get if the transducer/equipment broken during the warranty?
All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.
The upside-down trumpet type BRANSON TYPE (Larger amplitude and bigger output power, high-sound intensity and high-power density application) | |||||||||||
Item No. | Connect screw (Size) | Ceramic diameter (mm) | Quantity of Ceramic (pc) | Resonance frequency (khz) | Resistance (Ω) | Capacitance | Input power (W) | Max. Amplitude (um) | |||
Yellow | Grey | Black | |||||||||
7015-4D | M20 X 1.5 | 70 | 4 | 15 | 15 | 12500-14000 | / | 17000-19000 | 2600 | 11 | |
6015-4D | M18 X 1.5 | 60 | 4 | 15 | 15 | 9000-10000 | 10000-11000 | / | 2200 | 11 | |
6015-6D | 1/2-20UNF | 60 | 6 | 15 | 15 | 19000-20500 | / | 23000-25000 | 2600 | 11 | |
5015-6D | 1/2-20UNF | 50 | 6 | 15 | 15 | 17000-19000 | / | 23000-25000 | 2000 | 11 | |
5020-4DS | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | / | 1300 | 8 | |
5020-4D | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | 14500-16000 | 1500 | 8 | |
5020-6D | 1/2-20UNF | 50 | 6 | 20 | 15 | 19000-21000 | / | 22500-25000 | 2000 | 10 | |
4020-6D | 1/2-20UNF | 40 | 6 | 20 | 15 | 13500-15000 | / | / | 1500 | 10 | |
4020-4D | 1/2-20UNF | 40 | 4 | 20 | 15 | 8500-9300/9500-10500 | 10000-11000 | 10500-11500 | 900 | 8 | |
3020-6D | 3/8-24UNF | 30 | 6 | 20 | 15 | 8000-9000 | / | / | 600 | 9 | |
3030-4D | M8 or M8 X 1 | 30 | 4 | 30 | 20 | / | 6200-6900 | / | 800 | 5 | |
3535-2D | M8 X 1 | 35 | 2 | 35 | 25 | / | / | 4500-5000 | 600 | 9 | |
3535-4D | M8 X 1 | 35 | 4 | 35 | 20 | 6600-7400 | / | 9000-10000 | 1000 | 4 | |
3035-4D | 1/2-20UNF | 30 | 4 | 35 | 20 | 5500-6200 | / | 9200-10200 | 800 | 4 | |
2535-4D | M8 | 25 | 4 | 35 | 25 | 3900-4300 | / | / | 500 | 4 | |
3040-2D | M8 | 30 | 2 | 40 | 30 | / | 3400-3800 | / | 500 | 2 | |
2540-4D | M8 | 25 | 4 | 40 | 30 | 4500-5300 | / | / | 500 | 3 | |
2040-2D | M8 | 20 | 2 | 40 | 40 | 1100-1300 | 1150-1350 | / | 300 | 2 |
The upside-down trumpet type BRANSON TYPE (Larger amplitude and bigger output power, high-sound intensity and high-power density application) | |||||||||||
Item No. | Connect screw (Size) | Ceramic diameter (mm) | Quantity of Ceramic (pc) | Resonance frequency (khz) | Resistance (Ω) | Capacitance | Input power (W) | Max. Amplitude (um) | |||
Yellow | Grey | Black | |||||||||
7015-4D | M20 X 1.5 | 70 | 4 | 15 | 15 | 12500-14000 | / | 17000-19000 | 2600 | 11 | |
6015-4D | M18 X 1.5 | 60 | 4 | 15 | 15 | 9000-10000 | 10000-11000 | / | 2200 | 11 | |
6015-6D | 1/2-20UNF | 60 | 6 | 15 | 15 | 19000-20500 | / | 23000-25000 | 2600 | 11 | |
5015-6D | 1/2-20UNF | 50 | 6 | 15 | 15 | 17000-19000 | / | 23000-25000 | 2000 | 11 | |
5020-4DS | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | / | 1300 | 8 | |
5020-4D | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | 14500-16000 | 1500 | 8 | |
5020-6D | 1/2-20UNF | 50 | 6 | 20 | 15 | 19000-21000 | / | 22500-25000 | 2000 | 10 | |
4020-6D | 1/2-20UNF | 40 | 6 | 20 | 15 | 13500-15000 | / | / | 1500 | 10 | |
4020-4D | 1/2-20UNF | 40 | 4 | 20 | 15 | 8500-9300/9500-10500 | 10000-11000 | 10500-11500 | 900 | 8 | |
3020-6D | 3/8-24UNF | 30 | 6 | 20 | 15 | 8000-9000 | / | / | 600 | 9 | |
3030-4D | M8 or M8 X 1 | 30 | 4 | 30 | 20 | / | 6200-6900 | / | 800 | 5 | |
3535-2D | M8 X 1 | 35 | 2 | 35 | 25 | / | / | 4500-5000 | 600 | 9 | |
3535-4D | M8 X 1 | 35 | 4 | 35 | 20 | 6600-7400 | / | 9000-10000 | 1000 | 4 | |
3035-4D | 1/2-20UNF | 30 | 4 | 35 | 20 | 5500-6200 | / | 9200-10200 | 800 | 4 | |
2535-4D | M8 | 25 | 4 | 35 | 25 | 3900-4300 | / | / | 500 | 4 | |
3040-2D | M8 | 30 | 2 | 40 | 30 | / | 3400-3800 | / | 500 | 2 | |
2540-4D | M8 | 25 | 4 | 40 | 30 | 4500-5300 | / | / | 500 | 3 | |
2040-2D | M8 | 20 | 2 | 40 | 40 | 1100-1300 | 1150-1350 | / | 300 | 2 |
Ms. Yvonne
sales@xingultrasonic.com
0086-15658151051
Room 1103B, Nature business building , NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China