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RPS-W20
Rps-sonic
20Khz 2000W Ultrasonic Welding Machine with Touch Screen for PP box Welding
Description
Ultrasonic plastic welding machine with modes of time model and energy model; it can automatically track and display real-time frequency, with amplitude stepping function, welding amplitude range up to 10-100 (1% accuracy). There is also amplitude compensation; welding quality management (time, energy mutual detection), including clear traceable welding records (operation statistics) to control your welding quality in real time. It also features transducer overload protection, mold impedance analysis and protection to protect your equipment. Powerful, high quality and high welding stability. It is your best choice for plastic welding.
Function
◆ Real-time frequency automatic tracking display;
◆ Welding mode: time, energy
◆Amplitude stepping function;
◆Welding amplitude 10-100 adjustable (1% accuracy)
◆Amplitude compensation
◆Mold impedance analysis + protection
◆Overload protection;
◆Quality management (time, energy mutual detection)
◆ welding record (operation statistics);
◆ powerful, high quality, high welding stability
Parameter
| Frequency | Power | Working distance | Input voltage | Air pressure | System language |
| 15Khz | 2500W/3000W/4000W | 75mm/100mm | 220V or 110v | 0.2-0.8Mpa | English/Chinese |
| 20Khz | 2000W/3000W | 75mm | 220V or 110v | 0.2-0.8Mpa | English/Chinese |
Conduct structural simulation to optimize amplitude distribution, avoid cracking, stress concentration and uneven welding marks;
Customize special shapes for irregular parts, webbing, rubber, automotive plastic components and multi-layer composite materials;
Optimize mold weight and vibration balance to extend transducer service life and stabilize long-running welding consistency;
Provide horn size revision and iterative optimization based on your trial feedback until ideal welding effect is achieved.
Identify material melting characteristics, molecular fusion performance and optimal matching frequency (20kHz / 35kHz / 40kHz);
Analyze difficult-to-weld materials including mixed plastic blends, filled rubber, coated textiles and cord-reinforced composites;
Give clear suggestions on welding parameters, pressure and hold time to prevent weak joints, bubbling or material scorching;
Judge whether auxiliary processes are needed and provide feasible improvement schemes for poor weldability raw materials.
Complete actual welding/cutting tests on our standard ultrasonic machines;
Record pull force, edge flatness, sealing effect and dimensional stability of finished samples;
Supply finished test samples, test reports and recommended equipment configuration schemes for your evaluation;
Simulate continuous production status to inspect stability during long-hour operation and avoid mass production defects.
Reduce your early R&D labor, material waste and repeated equipment modification costs;
Shorten product trial cycle and speed up your new product launch schedule;
Equip you with mature, stable process standards once you receive the machine, directly enabling smooth mass production.
Test video
