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15Khz high power Ultrasonic Welding Machine for Shower welding

Ultrasonic welding machine, generator Variety of options。 frequency 15Khz ~40khz

Generator :
Frequency:
horn :
Power:
Quantity:
  • RPS-WM15
  • Rps-sonic
  • RPS-WM15

20Khz Ultrasonic Welding Machine with Touch Screen for Automobile Welding 


  1. The principle of ultrasonic welding

The ultrasonic generator generates the signal frequency required by the ultrasonic transducer, and then uses the thermoplasticity of the plastic to generate heat at a very high speed between the molecules by using high-frequency friction between the working surfaces. When the heat is sufficient to melt, the ultrasonic wave is stopped. Vibration, at this time the workpiece joint is solidified by melting, complete the processing procedure! The traditional ultrasonic generator is manually frequency-modulated, and HZ-2000 digital ultrasonic generator realizes automatic frequency tracking, real-time power display, and friendly communication of human-machine interface!

 

The frequencies commonly used for plastic processing are 15 kHz and 20 kHz, of which 20 kHz is outside the human hearing range, so it is called ultrasonic, but 15 kHz is still in the human hearing range.

          

B.Function

◆ Real-time frequency automatic tracking display; 

◆ Welding mode: time, energy

◆Amplitude stepping function; 

◆Welding amplitude 10-100 adjustable (1% accuracy)

◆Amplitude compensation 

◆Mold impedance analysis + protection

◆Overload protection; 

◆Quality management (time, energy mutual detection)

◆ welding record (operation statistics); 

◆ powerful, high quality, high welding stability



C.Parameter


Power input specification:  AC220V 50/60Hz or 110customized

Output power:  800W, 1000W, 1500W, 2500W, 3500W, 4500W

               5000W  big power need customize

Frequency of use: 15KHz, 20KHz, 28KHz, 30KHz, 35KHz 40KHz(optional)

Generator Dimensions: 430*200*130 (length * width * height)

Gross weight of generator :  6Kg.

Frequency Power Working distance Input voltage Air pressure System language
15Khz 2500W/3000W/4000W /5000W 75mm/100mm  220V or 110v 0.2-0.8Mpa English/Chinese
20Khz 2000W/3000W  75mm 220V or 110v 0.2-0.8Mpa English/Chinese
30Khz 1000W 75mm 220V or 110v 0.2-0.8Mpa English/Chinese
35Khz 1000W 75mm 220V or 110v 0.2-0.8Mpa English/Chinese
40Khz 800W 75mm 220V or 110v 0.2-0.8Mpa English/Chinese

ultrasonic welding generator



AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))


   

Resin

 

Frequency

Amorphous

15Khz

20Khz

30Khz

40Khz

acrylonitrile Butadiene Styrene(ABS

36-84

30-70

24-56

18-42

Acrylonitrile Styrene Acrylate(ASA)

36-84

30-70

24-56

18-42

Polycarbonate(PC)

72-120

60-100

48-80

36-60

PC/ABS

72-120

60-100

48-80

36-60

Polycarbonate/ Polyester

60-120

50-100

40-80

30-60

Polyetherimide(PEl)

84-120

70-100

56-80

42-60

Polyethersulfone(PES)

84-120

70-100

56-80

42-60

Polymethyl Methacrylate(Acrylic, PMMA)

48-84

40-70

32-56

24-42

Polyphenylene Oxide(PPO)

60-108

50-90

40-72

30-54

Polystyrene(PS)

36-84

30-70

24-56

18-42

Polysulfone(PSU

84-120

70-100

56-80

42-60

Polyvinyl Chloride(rigid PVC)

48-96

40-80

32-64

24-48

Styrene-Acrylonitrile (SAN)

36-84

30-70

24-56

18-42

Semi-Crystalline





Cellulosics(CA, CAB, CAP)

72-120

60-100

48-80

36-60

Liquid Crystal Polymer(LCP)

84-144

70-120

56-96

42-72

Polyoxymethylene, Polyacetal(POM)

84-144

70-120

56-96

42-72

Polyamid(Nylon, PA)

84-144

70-120

56-96

42-72

Polybutylene Terephthalate(Polyester, PBT)

84-144

70-120

56-96

42-72

Polyethylene Terephthalate(Polyester, PET)

96-144

80-120

64-96

48-72

Polyetheretherketone(PEEK)

84-144

70-120

56-96

42-72

Polyethylene(PE)

108-144

90-120

72-96

54-72

Polyphenylene Sulfide(PPS)

96-144

80-120

64-96

48-72

Polypropylene(PP)

108-144

90-120

72-96

54-72



Get in touch

NAVIGATION

GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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