What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What's the Principle and theory of ultrasonic plastic welding machine? The principle of ultrasonic plastic welding machine? How does ultrasonic welding work? what's the composition and function of ultrasonic plastic welding machine What's the core parts in ultrasonic plastic welding machine Ultrasonic plastic welding machine models and specifications? What's the Advantages of ultrasonic welding?
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What is ultrasonic tinning?Ultrasonic tinning is a kind of welding method that does not use flux. The ultrasonic probe produces cavitation in the molten solder core through mechanical vibration at ultrasonic frequency, and removes the oxide film on the metal surface for smooth and clean tinning. Ult
What is ultrasonic tinning?Ultrasonic tinning is a kind of welding method that does not use flux. The ultrasonic probe produces cavitation in the molten solder core through mechanical vibration at ultrasonic frequency, and removes the oxide film on the metal surface for smooth and clean tinning. Ult
The application of ultrasonic in the sewing industry mainly reflects the two major functions of ultrasonic: welding and cutting. In 2019, for masks that are popular all over the world, ultrasound is a household name for applying these two functions to the fullest. The cutting and welding of velvet c
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
Ultrasound atomization technology is an efficient and low-cost method for producing fine metal powders. The powders produced using this method have good sphericity, controllable particle size, and a narrow size distribution, making it a promising technology in the metal powder industry. Ultrasound m
Type of PumpsAccording to the working principle and structure of the pump, there are several types of pumps:
Type of PumpsAccording to the working principle and structure of the pump, there are several types of pumps:
What is Diesel Water Emulsion?To best understand what a diesel water emulsion is, we first must discuss the process of emulsifying liquids. Chemically speaking, an emulsified liquid, also known as a dispersion, is a liquid in which distributed particles of one material are dispersed in another mater
Ultrasonic extraction, also known as sonication, is a powerful technique that harnesses the energy of high-frequency sound waves to extract valuable compounds from various natural sources. This non-invasive and environmentally friendly method has gained significant attention in recent years due to i
Ultrasonic emulsification results in significantly smaller droplets and better emulsion stability. Ultrasonic nano-emulsification is used to produce high-performance emulsions for high-performance materials, paints, coatings, food, pharma, and cosmetics. Organic and inorganic pigments are an importa
Ultrasonic spray coating system is a technique for forming thin films with specific functions or properties on the surface of optical glass. It utilizes ultrasonic waves to atomize liquid into fine droplets and uniformly spray them onto the surface of optical glass. This article introduces the princ
By Matthew Taylor, Associate Researcher & Writer at Save The Water™ | March 30, 2021 Not every water purification technology matches a given situation effectively. For example, their ability to remove some contaminants from water, their cost, and their capacity limit them. We need new technologies t
The use of ultrasonics is becoming increasingly important for the food industry.Ultrasound in Food Processing enables scientists, engineers andmanagers in food manufacturing to make informed choices about anew and important area of research and development. It will also be avaluable reference to peo
What is ultrasonic tinning?Ultrasonic tinning is a kind of welding method that does not use flux. The ultrasonic probe produces cavitation in the molten solder core through mechanical vibration at ultrasonic frequency, and removes the oxide film on the metal surface for smooth and clean tinning. Ult
Frequency: | |
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Amplitude of vibration (a): | |
Application : | |
Availability: | |
Quantity: | |
DS20
Rps-sonic
DS20
Introduction:
Ultrasonic soldering is used to join materials with either a metallurgical or mechanical bond.
A metallurgical bond is formed when the oxide from the base metal is removed through ultrasonic cavitation and implosion in the solder. The solder then comes in to contact with the base metal and the ionic attraction between the two forms a bond. A tin or lead solder bonded to copper is an example of this.
A mechanical bond usually involves no oxide on the base material. The cavitation and implosion in the solder create forces that agitate the materials and form an interlocking mechanical bond.
Coating a ceramic with solder is an example of this process.
When to use Ultrasonic Soldering
There are two main reasons for using Ultrasonic Soldering:
1. To eliminate the need for flux in the soldering process
2. To apply solder to ceramics and similar materials
The advantages of removing flux from the process are that there is no need for post-process
cleaning and wicking caused by surface tension from the flux is removed. Eliminating post-process
cleaning has the obvious benefit of cost saving for both the process and the flux itself. The benefit of
eliminating wicking is that the solder coating on the base material can be better controlled.
Parameter:
Model No. | RPS-DS20 | |
Ultrasonic Frequency | 20Khz | |
Maximum Output | 1000 Watt | |
Temperature Range | 150 ~ 400 °C | |
Power Supply | 220V / 50-60 Hz | |
Ultrasonic Generator | Size | 250(W) x 310(L) x 135(H) mm |
Weight | 5 Kg | |
Feature | Ultrasonic Amplitude Adjustable | |
Pot dimension | 20*15cm | |
Avail Soldering Matrial | ITO Glass, AL, Mo, Cu etc., |
Characteristics
User-friendly interface
By combining Greatcell Solar ultrasonic solderer with peculiar solderer alloys, the customer can solder directly on glass/ceramics/unsolderable materials.
New feed-back method developed from careful research of oscillator frequency settings enables stable, reliable work.
Output adjustable by stepless control
emperature can be set within 200°C 500°C by 10°C unit
Application:
Small scale production.
For use in laboratory conditions, while preparing data before mass production and for inspection purposes.
Soldering electrodes for display goods.
Soldering electrodes for solar cells.
Soldering electrodes on highly conductive
ceramic substrates.Bonding electronic parts.
Introduction:
Ultrasonic soldering is used to join materials with either a metallurgical or mechanical bond.
A metallurgical bond is formed when the oxide from the base metal is removed through ultrasonic cavitation and implosion in the solder. The solder then comes in to contact with the base metal and the ionic attraction between the two forms a bond. A tin or lead solder bonded to copper is an example of this.
A mechanical bond usually involves no oxide on the base material. The cavitation and implosion in the solder create forces that agitate the materials and form an interlocking mechanical bond.
Coating a ceramic with solder is an example of this process.
When to use Ultrasonic Soldering
There are two main reasons for using Ultrasonic Soldering:
1. To eliminate the need for flux in the soldering process
2. To apply solder to ceramics and similar materials
The advantages of removing flux from the process are that there is no need for post-process
cleaning and wicking caused by surface tension from the flux is removed. Eliminating post-process
cleaning has the obvious benefit of cost saving for both the process and the flux itself. The benefit of
eliminating wicking is that the solder coating on the base material can be better controlled.
Parameter:
Model No. | RPS-DS20 | |
Ultrasonic Frequency | 20Khz | |
Maximum Output | 1000 Watt | |
Temperature Range | 150 ~ 400 °C | |
Power Supply | 220V / 50-60 Hz | |
Ultrasonic Generator | Size | 250(W) x 310(L) x 135(H) mm |
Weight | 5 Kg | |
Feature | Ultrasonic Amplitude Adjustable | |
Pot dimension | 20*15cm | |
Avail Soldering Matrial | ITO Glass, AL, Mo, Cu etc., |
Characteristics
User-friendly interface
By combining Greatcell Solar ultrasonic solderer with peculiar solderer alloys, the customer can solder directly on glass/ceramics/unsolderable materials.
New feed-back method developed from careful research of oscillator frequency settings enables stable, reliable work.
Output adjustable by stepless control
emperature can be set within 200°C 500°C by 10°C unit
Application:
Small scale production.
For use in laboratory conditions, while preparing data before mass production and for inspection purposes.
Soldering electrodes for display goods.
Soldering electrodes for solar cells.
Soldering electrodes on highly conductive
ceramic substrates.Bonding electronic parts.
What material can the ultrasonic soldering Iron welding ?
Tin, We can check the METAL MELTING POINT table as follws:
METAL | MELTING POINT | |
(oC) | (oF) | |
Babbitt | 249 | 480 |
Beryllium | 1285 | 2345 |
Beryllium Copper | 865 – 955 | 1587 – 1750 |
Bismuth | 271.4 | 520.5 |
Phosphorus | 44 | 111 |
Platinum | 1770 | 3220 |
Red Brass | 990 – 1025 | 1810 – 1880 |
Rhenium | 3186 | 5767 |
Rhodium | 1965 | 3569 |
Selenium | 217 | 423 |
Silicon | 1411 | 2572 |
Silver, Pure | 961 | 1761 |
Silver, Sterling | 893 | 1640 |
Carbon Steel | 1425 – 1540 | 2600 – 2800 |
Stainless Steel | 1510 | 2750 |
Tantalum | 2980 | 5400 |
Thorium | 1750 | 3180 |
Tin | 232 | 449.4 |
Titanium | 1670 | 3040 |
Tungsten | 3400 | 6150 |
Yellow Brass | 905 – 932 | 1660 – 1710 |
Zinc | 419.5 | 787 |
Our horn Temperature Range is 150~400, so the Tin can be melt by our horn.
What material can the ultrasonic soldering Iron welding ?
Tin, We can check the METAL MELTING POINT table as follws:
METAL | MELTING POINT | |
(oC) | (oF) | |
Babbitt | 249 | 480 |
Beryllium | 1285 | 2345 |
Beryllium Copper | 865 – 955 | 1587 – 1750 |
Bismuth | 271.4 | 520.5 |
Phosphorus | 44 | 111 |
Platinum | 1770 | 3220 |
Red Brass | 990 – 1025 | 1810 – 1880 |
Rhenium | 3186 | 5767 |
Rhodium | 1965 | 3569 |
Selenium | 217 | 423 |
Silicon | 1411 | 2572 |
Silver, Pure | 961 | 1761 |
Silver, Sterling | 893 | 1640 |
Carbon Steel | 1425 – 1540 | 2600 – 2800 |
Stainless Steel | 1510 | 2750 |
Tantalum | 2980 | 5400 |
Thorium | 1750 | 3180 |
Tin | 232 | 449.4 |
Titanium | 1670 | 3040 |
Tungsten | 3400 | 6150 |
Yellow Brass | 905 – 932 | 1660 – 1710 |
Zinc | 419.5 | 787 |
Our horn Temperature Range is 150~400, so the Tin can be melt by our horn.
The new model of the ultrasonic soldering iron comes complete with a newly designed ergonomic, lightweight handle, which ensures that there is a minimum of strain on the operator during the soldering process.
The ultrasonic soldering iron incorporates a powerful heater, rated at 60W, and a digital temperature controller which allows the user to adjust the soldering tip temperature and provides control from 50°C up to 400°C ±2°C.
The ultrasonic generator has 9 levels of ultrasonic activity, selected by push buttons, plus a function that allows the soldering iron to be used as a conventional soldering iron if required. The ultrasonic power is applied to the iron as needed by operating the provided footswitch or, alternatively, the power can be turned on and off using the button on the front of the unit.
An ultrasonic transducer is built into the soldering iron handle and to prevent this unit being overheated a continuous use of a cooling air is required. There is a safety system in place to ensure that if the air pressure has dropped and has stopped cooling the transducer the unit automatically turns off to prevent frequency drift and damage to the transducer. The cooling air supply can be provided by a small pump, not supplied, or from a facilities own 0.75-1bar clean air supply.
The iron comes with 3 interchangeable soldering tips, made from a high density hard copper, which have been matched to the ultrasonic generator to provide optimum performance. There are a variety of tips to choose from including various sizes of chisel, cone and point shapes from a range that Solbraze manufacture to suit the customers application.
The ultrasonic iron can be used worldwide as the ultrasonic irons power supply input can be switched to be either 110v or 230v depending on the local mains supply using a switch on the rear of the unit.
The new model of the ultrasonic soldering iron comes complete with a newly designed ergonomic, lightweight handle, which ensures that there is a minimum of strain on the operator during the soldering process.
The ultrasonic soldering iron incorporates a powerful heater, rated at 60W, and a digital temperature controller which allows the user to adjust the soldering tip temperature and provides control from 50°C up to 400°C ±2°C.
The ultrasonic generator has 9 levels of ultrasonic activity, selected by push buttons, plus a function that allows the soldering iron to be used as a conventional soldering iron if required. The ultrasonic power is applied to the iron as needed by operating the provided footswitch or, alternatively, the power can be turned on and off using the button on the front of the unit.
An ultrasonic transducer is built into the soldering iron handle and to prevent this unit being overheated a continuous use of a cooling air is required. There is a safety system in place to ensure that if the air pressure has dropped and has stopped cooling the transducer the unit automatically turns off to prevent frequency drift and damage to the transducer. The cooling air supply can be provided by a small pump, not supplied, or from a facilities own 0.75-1bar clean air supply.
The iron comes with 3 interchangeable soldering tips, made from a high density hard copper, which have been matched to the ultrasonic generator to provide optimum performance. There are a variety of tips to choose from including various sizes of chisel, cone and point shapes from a range that Solbraze manufacture to suit the customers application.
The ultrasonic iron can be used worldwide as the ultrasonic irons power supply input can be switched to be either 110v or 230v depending on the local mains supply using a switch on the rear of the unit.
Ms. Yvonne
sales@xingultrasonic.com
0086-15658151051
Room 1103B, Nature business building , NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China