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Home / Products / Ultrasonic Booster &Horn / Customized Ultrasonic Horn for Ultrasonic Welding Machine by FEA Analsis
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Customized Ultrasonic Horn for Ultrasonic Welding Machine by FEA Analsis

Ultrasonic booster is an important part of the ultrasonic vibration system. Its main function in the vibration system is to amplify the mass displacement or velocity of the mechanical vibration, and concentrate the ultrasonic energy on a small area, that is, the energy is collected. Also known as ultrasonic shift levers or ultrasonic concentrators.
Application :
  • CH20
  • Rps-sonic
  • CH20

Customized Ultrasonic Horn for Ultrasonic Welding Machine by FEA Analsis

What's ultrasonic horn

Different horn are required for different welding objects. Whether it is near-field welding or transmission welding, only a half-wavelength horn can achieve a large amplitude of the welding end face. The horn has two kinds of amplitude and no amplitude amplification. The horn of the acoustic system for plastic welding machine is usually made of aluminum alloy. The end face is plated with hard alloy. When the power is high, it is also made of titanium alloy material. In this case, the fatigue strength of the material is more than twice as high as that of the aluminum alloy.

The design and production of ultrasonic molds must be very simple. Don't be misled. When using a mishandled or untuned soldering tip, it will cost you a lot of production – it will damage the soldering effect, and even more serious will directly cause the transducer or happen. Damage to the device. Therefore, the design of the ultrasonic mold is not as simple as its shape. On the contrary, it requires a lot of expertise and skills – how to ensure that the welding head can work economically? How to ensure that the welding head can effectively transfer the mechanical vibration of the transducer conversion to the workpiece to form a continuous and stable welding.

Customized Ultrasonic Horn for Ultrasonic Welding Machine by FEA Analsis can confirm the welding result before produceing , so we will make FEA anylysis for evey horn design for you.

ultrasonic welding horn

Products Details

This is the description of 20KHz converter and booster for ultrasonic plastic welding machine

type CH20
frequency 20KHz
power 500watt
power supply AC220v
Application  For ultrasonic welding 


1. What’s the warranty of your transducer and equipment.

Our warranty is one year for both transducer and equipment, but we can supply you Components free even out of warranty.


2. What’s frequency transducer you supply?

We can supply transducer from 15Khz to 70Khz depending on your requirements or application.


3. What’s the using life of your transducer?

Under correct working environment, our transducer can work 5~10 years


4. What’s the using life of your generator?

Under correct working environment, our generator can work 8~10 years


5. Does your products exported before?

Yes, our transducer exported to USA,south America, EUROPE, Middle East, and Russia for many years.


6. Do you supply sample for test?

Yes, you can order on sample from our company first , we will return you the sample cost when you order in the future.


7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.


8. how to customize transducer ?

For two ways for customize transducer, first way, you supply me sample , I will customize depending on your sample. Second, you give us all parameter and drawing , we can customize depending on your information.


9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.


10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Get in touch



 Ms. Yvonne
  sales@xingultrasonic.com   
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China