The application of ultrasonic in the sewing industry mainly reflects the two major functions of ultrasonic: welding and cutting. In 2019, for masks that are popular all over the world, ultrasound is a household name for applying these two functions to the fullest. The cutting and welding of velvet c
what's the ultrasonic ? what's the ultrasonic extractor technology? the essay will introduce the ultrasonic and ultrasonic extraction techolgy from many aspects.
The use of ultrasonics is becoming increasingly important for the food industry.Ultrasound in Food Processing enables scientists, engineers andmanagers in food manufacturing to make informed choices about anew and important area of research and development. It will also be avaluable reference to peo
Ultrasonic spraying, also known as ultrasonic spraying, is a spraying process using ultrasonic atomization technology. The sprayed material is first in a liquid state. The liquid can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles by an ultrasonic atomiz
How to extend and solve the application of ultrasonic equipment in mask machine:One: Tuning.First of all, the quality must be excellent when purchasing. Whether it is an analog electric box or an intelligent electric box, you must purchase equipment that has been debugged and matched in advance. Eac
“In the face of the sudden epidemic, the gaps in masks and medical protective clothing have become prominent. The epidemic is the order. RPS-SONIC actively responded to the call of the country, with its own technical research and development capabilities and rich application experience in the field of ultrasonic processing, and urgently organized resources to upgrade technology and recovery. We have provided a large number of ultrasonic welding systems for medical machinery manufacturers around the world. We have exported large quantity of ultrasonic welding equipments to Korea, Turkey and Iran.
Why use ultrasonic impact gun to eliminate stress?Metal structure parts are generally welded by welding. During the metal filling process, there are residual heights, pits, undercuts and various welding defects at the joints, causing severe stress concentration and a certain welding residue. Pullin
What’s the application of ultrasonic machining The recent development of modern hi-tech industries has given rise to the creation of a whole range of new materials. These include high strength, stainless and heat resistant steels and alloys, titanium, ceramics, composites, and other nonmetallic mate
What’s ultrasonic transducer Ultrasonic transducers are devices that convert sound energy and electrical energy. Sound energy and electrical energy can be converted to each other.Ultrasonic transducers can be divided into two categories according to material, one is a magnetostrictive transducer, an
What’s ultrasonic generator? The ultrasonic generator is essentially a power generator that generates a sinusoidal signal of a certain frequency, which is conducted to the transducer through a cable coupling line, and the transducer converts the electrical signal provided by the ultrasonic generator
What's the Principle and theory of ultrasonic plastic welding machine? The principle of ultrasonic plastic welding machine? How does ultrasonic welding work? what's the composition and function of ultrasonic plastic welding machine What's the core parts in ultrasonic plastic welding machine Ultrasonic plastic welding machine models and specifications? What's the Advantages of ultrasonic welding?
Which plastics can the ultrasonic welding machine weld?Ultrasonic welding machines can weld a lot of materials, but there are not many materials that are really suitable for ultrasonic welding machines. Why do you say this? The following details:The materials that can be welded by ultrasonic welding
Application of ANSYS Parameter Optimization and Probability Design on Ultrasonic Welding horn ForewordWith the development of ultrasonic technology, its application is more and more extensive, it can be used to clean tiny dirt particles, and it can also be used for welding metal or plastic. Especia
Ultrasonic spraying, also known as ultrasonic spraying, is a spraying process using ultrasonic atomization technology. The sprayed material is first in a liquid state. The liquid can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles by an ultrasonic atomiz
Compared with general emulsification process and equipment (such as propeller, colloid mill and homogenizer, etc.), ultrasonic emulsification has the characteristics of high emulsification quality, stable emulsification, stable emulsification product and low power required.
What chemical changes can ultrasonic sonochemical equipment play?As a physical means and tool, ultrasonic chemical treatment technology can generate a series of near-extreme conditions in the medium of chemical reaction.
How the new experimental-grade ultrasonic extraction equipment works?
We all know the ultrasonic sewing machine and ultrasonic lace sewing machine,but do you know the what’s the difference between these two devices? Just the device’s name id different? No, it is not right. The next I will use our product as an example to compare the ultrasonic sewing machine and ultrasonic lace sewing machine through the pictures.
WHAT is ultrasonic assembly?The basic principle of ultrasonic assembly is the conversion of standard 50/60 Hz power to 15 kHz, 20 kHz or 40 kHz. This electrical energy travels through a piezoelectric converter.The converter, typically lead zirconate titanate, expands and contracts at the same freque
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RPS-HW35/28
Rps-sonic
WC35/228
28 / 35 Khz Portable Ultrasonic Spot Welding Machine for Polyester Welding
What’s the principle of Ultrasonic plastic welding?
When ultrasonic act on the thermoplastic plastic contact surface, high-frequency vibrations of tens of thousands of times per second. This high-frequency vibration reaches a certain amplitude, and the ultrasonic energy is transmitted to the weld zone through the upper weldment, because the weld zone have a large acoustic resistance, so local high temperatures are generated. Moreover, due to the poor thermal conductivity of the plastic, it can not be dissipated in time and gather in the weld zone, so that the contact faces of the two plastics melt rapidly, and after a certain pressure, they are integrated into one. When the ultrasonic wave stops, let the pressure last for a few seconds to solidify it, thus forming a strong molecular chain for welding purposes, the welding strength can be close to the strength of the raw material. The quality of ultrasonic plastic welding depends on the amplitude of the transducer welding head, the applied pressure and the welding time. The welding time and the welding head pressure can be adjusted. The amplitude is determined by the transducer and the horn. These three quantities have a suitable value for each other. When the energy exceeds the appropriate value, the melting amount of the plastic is large, and the welding material is easily deformed; if the energy is small, the welding is difficult, and the applied pressure cannot be increased. This optimum pressure is the product of the length of the side of the welded portion and the optimum pressure per 1 mm of the edge. Ultrasonic welding is a high-tech technology for welding thermoplastic technology. Various thermoplastic rubber parts can be processed by ultrasonic welding without adding solvent, adhesive or other auxiliary products. The advantage is to increase productivity and reduce cost. improve product quality.
Ultrasonic plastic welding principle: The generator generates 20KHZ, (or 15KHZ) high-voltage, high-frequency signal, through the conversion system, converts the signal into high-frequency mechanical vibration, which is applied to the workpiece of plastic products, through the working surface and the intrinsic intermolecular The friction causes the temperature to be transmitted to the interface to rise. When the temperature reaches the melting point of the workpiece itself, the workpiece welding port is rapidly melted, and then filled in the gap between the interfaces. When the vibration stops, the workpiece is simultaneously cooled and fixed under a certain pressure. , to achieve the perfect welding.
Parameter
Item | Parameter | Advantage: | Application |
28Khz ultrasonic hand welder Straight type | ▪ 28Khz 800W ▪ Digital generator ▪ Horn customized ▪ Aluminum alloy&Steel & Titanium alloy ▪ Power Supply: 220v 50/60HZ | 1. light generator ,light hand welder.The generator 120*120*380, whole weight5KG, with generator 4kg, and the 28Khz hand welder 1kg, 35Khz hand welder 0.8kg. Suit for hand operate. 2. Special alloy metal housing, the housing of the hand-welder is light but firm, not easy to be deformed, longer it’d using life. 3. Digital generator, it can tracking the frequency itself, easy for operate. Output /welding time adjustable, suit for both hand operate and machine operate. | PP PVC Fabric woven PE ABS PS Nylon PU PET All Thermoplastic material, the thickness 8mm in max.
Straight type suit for both hand /machine operate. Gun type suit for hand operate.
|
28Khz ultrasonic hand welder Gun type | |||
35Khz ultrasonic hand welder Straight type | ▪ 35Khz 500W ▪ Digital generator ▪ Horn customized ▪ Aluminum alloy&Steel & Titanium alloy ▪ Power Supply: 220v 50/60HZ | PP PVC Fabric woven PE ABS PS Nylon PU PET All Thermoplastic material, the thickness 5mm in max.
Straight type suit for both hand /machine operate. Gun type suit for hand operate.
| |
35Khz ultrasonic hand welder Gun type | |||
For better application , it is better share all the material information with me, the material, thickness, operate way, speed requirements before order . We also supply 20Khz 40Khz ultrasonic hand-weld welder. |
Widely used in the Automotive Industry, Electronic Industry, Medical Industry, Household Appliances, Woven Apparel, Office Supplies, Packaging Industry, and Toy Industry And So On. Such As Plastic Body Parts, Car Doors, Car Dashboard, Lights, Mirrors, Sun Visor, Interior Parts, Filters, Reflective Material, Reflective Spike, Bumper, Cable, Motorcycle Plastic Filter, Radiator , Tanks, Pallet Plates. Plastic Electronics: Prepaid Water Meters, Communications Equipment, Atheism Phone, Mobile Phone Accessories, Cell Phone Case, Battery Case, Charger, Maintenance Valve Regulated Lead-Acid Batteries, 3-Inch Floppy Disk, U Disk, SD Card, USB Connectors, Toys, Stationery: Folder, Album, Folding Boxes, PP Hollow Board, Pen Loops, Ink Cartridges, Toner Cartridges. Medical Daily: Watches, Kitchen Utensils, Oral Liquid Bottle, Drip Caps, Mobile Phone Accessories, Gold Soft Brush, Daily Necessities, Health Supplies, Children's Products, Air Mattresses, Clothes Hangers, Tool Holder, Coffee Pot, Cover And Civil Speaker Grille Metal Surface.
Consumer products, automotive components, medical devices and most all industries use ultrasonic plastic welding. Metal inserts may be secured in plastic and dissimilar materials can often be bonded with proper tooling design. ToolTex specializes in toepad welding applications and has worked on several automotive applications.
Kindly check the AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um)) table in the next page, you will find suit frequency for your application.
28 / 35 Khz Portable Ultrasonic Spot Welding Machine for Polyester Welding
What’s the principle of Ultrasonic plastic welding?
When ultrasonic act on the thermoplastic plastic contact surface, high-frequency vibrations of tens of thousands of times per second. This high-frequency vibration reaches a certain amplitude, and the ultrasonic energy is transmitted to the weld zone through the upper weldment, because the weld zone have a large acoustic resistance, so local high temperatures are generated. Moreover, due to the poor thermal conductivity of the plastic, it can not be dissipated in time and gather in the weld zone, so that the contact faces of the two plastics melt rapidly, and after a certain pressure, they are integrated into one. When the ultrasonic wave stops, let the pressure last for a few seconds to solidify it, thus forming a strong molecular chain for welding purposes, the welding strength can be close to the strength of the raw material. The quality of ultrasonic plastic welding depends on the amplitude of the transducer welding head, the applied pressure and the welding time. The welding time and the welding head pressure can be adjusted. The amplitude is determined by the transducer and the horn. These three quantities have a suitable value for each other. When the energy exceeds the appropriate value, the melting amount of the plastic is large, and the welding material is easily deformed; if the energy is small, the welding is difficult, and the applied pressure cannot be increased. This optimum pressure is the product of the length of the side of the welded portion and the optimum pressure per 1 mm of the edge. Ultrasonic welding is a high-tech technology for welding thermoplastic technology. Various thermoplastic rubber parts can be processed by ultrasonic welding without adding solvent, adhesive or other auxiliary products. The advantage is to increase productivity and reduce cost. improve product quality.
Ultrasonic plastic welding principle: The generator generates 20KHZ, (or 15KHZ) high-voltage, high-frequency signal, through the conversion system, converts the signal into high-frequency mechanical vibration, which is applied to the workpiece of plastic products, through the working surface and the intrinsic intermolecular The friction causes the temperature to be transmitted to the interface to rise. When the temperature reaches the melting point of the workpiece itself, the workpiece welding port is rapidly melted, and then filled in the gap between the interfaces. When the vibration stops, the workpiece is simultaneously cooled and fixed under a certain pressure. , to achieve the perfect welding.
Parameter
Item | Parameter | Advantage: | Application |
28Khz ultrasonic hand welder Straight type | ▪ 28Khz 800W ▪ Digital generator ▪ Horn customized ▪ Aluminum alloy&Steel & Titanium alloy ▪ Power Supply: 220v 50/60HZ | 1. light generator ,light hand welder.The generator 120*120*380, whole weight5KG, with generator 4kg, and the 28Khz hand welder 1kg, 35Khz hand welder 0.8kg. Suit for hand operate. 2. Special alloy metal housing, the housing of the hand-welder is light but firm, not easy to be deformed, longer it’d using life. 3. Digital generator, it can tracking the frequency itself, easy for operate. Output /welding time adjustable, suit for both hand operate and machine operate. | PP PVC Fabric woven PE ABS PS Nylon PU PET All Thermoplastic material, the thickness 8mm in max.
Straight type suit for both hand /machine operate. Gun type suit for hand operate.
|
28Khz ultrasonic hand welder Gun type | |||
35Khz ultrasonic hand welder Straight type | ▪ 35Khz 500W ▪ Digital generator ▪ Horn customized ▪ Aluminum alloy&Steel & Titanium alloy ▪ Power Supply: 220v 50/60HZ | PP PVC Fabric woven PE ABS PS Nylon PU PET All Thermoplastic material, the thickness 5mm in max.
Straight type suit for both hand /machine operate. Gun type suit for hand operate.
| |
35Khz ultrasonic hand welder Gun type | |||
For better application , it is better share all the material information with me, the material, thickness, operate way, speed requirements before order . We also supply 20Khz 40Khz ultrasonic hand-weld welder. |
Widely used in the Automotive Industry, Electronic Industry, Medical Industry, Household Appliances, Woven Apparel, Office Supplies, Packaging Industry, and Toy Industry And So On. Such As Plastic Body Parts, Car Doors, Car Dashboard, Lights, Mirrors, Sun Visor, Interior Parts, Filters, Reflective Material, Reflective Spike, Bumper, Cable, Motorcycle Plastic Filter, Radiator , Tanks, Pallet Plates. Plastic Electronics: Prepaid Water Meters, Communications Equipment, Atheism Phone, Mobile Phone Accessories, Cell Phone Case, Battery Case, Charger, Maintenance Valve Regulated Lead-Acid Batteries, 3-Inch Floppy Disk, U Disk, SD Card, USB Connectors, Toys, Stationery: Folder, Album, Folding Boxes, PP Hollow Board, Pen Loops, Ink Cartridges, Toner Cartridges. Medical Daily: Watches, Kitchen Utensils, Oral Liquid Bottle, Drip Caps, Mobile Phone Accessories, Gold Soft Brush, Daily Necessities, Health Supplies, Children's Products, Air Mattresses, Clothes Hangers, Tool Holder, Coffee Pot, Cover And Civil Speaker Grille Metal Surface.
Consumer products, automotive components, medical devices and most all industries use ultrasonic plastic welding. Metal inserts may be secured in plastic and dissimilar materials can often be bonded with proper tooling design. ToolTex specializes in toepad welding applications and has worked on several automotive applications.
Kindly check the AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um)) table in the next page, you will find suit frequency for your application.
AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))
Resin
| Frequency | |||
Amorphous | 15Khz | 20Khz | 30Khz | 40Khz |
acrylonitrile Butadiene Styrene(ABS) | 36-84 | 30-70 | 24-56 | 18-42 |
Acrylonitrile Styrene Acrylate(ASA) | 36-84 | 30-70 | 24-56 | 18-42 |
Polycarbonate(PC) | 72-120 | 60-100 | 48-80 | 36-60 |
PC/ABS | 72-120 | 60-100 | 48-80 | 36-60 |
Polycarbonate/ Polyester | 60-120 | 50-100 | 40-80 | 30-60 |
Polyetherimide(PEl) | 84-120 | 70-100 | 56-80 | 42-60 |
Polyethersulfone(PES) | 84-120 | 70-100 | 56-80 | 42-60 |
Polymethyl Methacrylate(Acrylic, PMMA) | 48-84 | 40-70 | 32-56 | 24-42 |
Polyphenylene Oxide(PPO) | 60-108 | 50-90 | 40-72 | 30-54 |
Polystyrene(PS) | 36-84 | 30-70 | 24-56 | 18-42 |
Polysulfone(PSU) | 84-120 | 70-100 | 56-80 | 42-60 |
Polyvinyl Chloride(rigid PVC) | 48-96 | 40-80 | 32-64 | 24-48 |
Styrene-Acrylonitrile (SAN) | 36-84 | 30-70 | 24-56 | 18-42 |
Semi-Crystalline | ||||
Cellulosics(CA, CAB, CAP) | 72-120 | 60-100 | 48-80 | 36-60 |
Liquid Crystal Polymer(LCP) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyoxymethylene, Polyacetal(POM) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyamid(Nylon, PA) | 84-144 | 70-120 | 56-96 | 42-72 |
Polybutylene Terephthalate(Polyester, PBT) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyethylene Terephthalate(Polyester, PET) | 96-144 | 80-120 | 64-96 | 48-72 |
Polyetheretherketone(PEEK) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyethylene(PE) | 108-144 | 90-120 | 72-96 | 54-72 |
Polyphenylene Sulfide(PPS) | 96-144 | 80-120 | 64-96 | 48-72 |
Polypropylene(PP) | 108-144 | 90-120 | 72-96 | 54-72 |
AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))
Resin
| Frequency | |||
Amorphous | 15Khz | 20Khz | 30Khz | 40Khz |
acrylonitrile Butadiene Styrene(ABS) | 36-84 | 30-70 | 24-56 | 18-42 |
Acrylonitrile Styrene Acrylate(ASA) | 36-84 | 30-70 | 24-56 | 18-42 |
Polycarbonate(PC) | 72-120 | 60-100 | 48-80 | 36-60 |
PC/ABS | 72-120 | 60-100 | 48-80 | 36-60 |
Polycarbonate/ Polyester | 60-120 | 50-100 | 40-80 | 30-60 |
Polyetherimide(PEl) | 84-120 | 70-100 | 56-80 | 42-60 |
Polyethersulfone(PES) | 84-120 | 70-100 | 56-80 | 42-60 |
Polymethyl Methacrylate(Acrylic, PMMA) | 48-84 | 40-70 | 32-56 | 24-42 |
Polyphenylene Oxide(PPO) | 60-108 | 50-90 | 40-72 | 30-54 |
Polystyrene(PS) | 36-84 | 30-70 | 24-56 | 18-42 |
Polysulfone(PSU) | 84-120 | 70-100 | 56-80 | 42-60 |
Polyvinyl Chloride(rigid PVC) | 48-96 | 40-80 | 32-64 | 24-48 |
Styrene-Acrylonitrile (SAN) | 36-84 | 30-70 | 24-56 | 18-42 |
Semi-Crystalline | ||||
Cellulosics(CA, CAB, CAP) | 72-120 | 60-100 | 48-80 | 36-60 |
Liquid Crystal Polymer(LCP) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyoxymethylene, Polyacetal(POM) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyamid(Nylon, PA) | 84-144 | 70-120 | 56-96 | 42-72 |
Polybutylene Terephthalate(Polyester, PBT) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyethylene Terephthalate(Polyester, PET) | 96-144 | 80-120 | 64-96 | 48-72 |
Polyetheretherketone(PEEK) | 84-144 | 70-120 | 56-96 | 42-72 |
Polyethylene(PE) | 108-144 | 90-120 | 72-96 | 54-72 |
Polyphenylene Sulfide(PPS) | 96-144 | 80-120 | 64-96 | 48-72 |
Polypropylene(PP) | 108-144 | 90-120 | 72-96 | 54-72 |
Ms. Yvonne
sales@xingultrasonic.com
0086-15658151051
Room 1103B, Nature business building , NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China