What's The Ultrasonic Stripping Machine?

MI Cable Ultrasonic Stripping Machine/Ultrasonic wire stripping machine is a device that uses ultrasonic technology to strip the insulation layer of wires. It is widely used in electronic manufacturing, automotive wiring harnesses, home appliances and other industries. Its working principle is to soften and strip the insulation layer of wires through ultrasonic vibration without damaging the internal conductor.

Ultrasonic cable stripping machine is a special equipment used for stripping mineral insulated cables. It cleverly utilizes the characteristics of ultrasonic energy, which can not only crush and discharge the insulating mineral powder in the fireproof cable, but also protect the cable core wire from any damage. The wire stripping machine has a compact design, reliable operation, high efficiency, fast speed, low power consumption and wide adaptability. It can be adapted to stripping mineral insulated cables of various specifications. The ultrasonic cable stripping machine can be used as an independent stripping equipment or can be converted into a stripping unit on the production line. It can strip the shells of mineral insulated cables of various specifications and optical cables with the same structure. The entire equipment consists of four parts: ultrasonic generator, ultrasonic vibration system, wire stripping mechanism and frame.

Ultrasonic dedicated driving generator (also known as ultrasonic generator) includes rectifier circuit, oscillation circuit, amplifier circuit, feedback circuit, tracking circuit, protection circuit, matching circuit, display instrument, etc. It is used to generate high-frequency and high-power current to drive ultrasonic vibration components to work.The ultrasonic vibration system consists of an ultrasonic transducer, a booster, a horn , and a shell. The cable stripping mechanism consists of a telescopic tool head, a cylinder, a control solenoid valve, a pressure regulating valve, etc. The manifestation of ultrasonic waves is to make the transducer expand and contract back and forth in the longitudinal direction. The horn amplifies the amplitude according to the design needs, and also plays a role in fixing the entire ultrasonic vibration system. The horn then transmits the ultrasonic vibration to the tool head, and the telescopic tool head presses the cable against the tool head under the push of the cylinder, driving the tool head to impact the cable to complete the wire stripping work. What needs to be emphasized in particular is that ultrasonic wave action has a wonderful characteristic, and its force must be transmitted seamlessly through solids. When stripping begins, the cable sheath, mineral insulation powder and core wire are integrated, and ultrasonic force can propagate throughout the interior of the cable. Under the high-speed and high-intensity action of ultrasonic vibration force, the mineral insulation powder is loosened and shattered, and then discharged naturally. At this time, the cable core wire and the cable sheath are separated. Using ultrasonic waves to peel mineral insulated cables can properly discharge the mineral insulating powder without causing any damage to the cable core wires.

There are four mechanisms affecting the stripping action;

1. Cable size

2. The length being stripped

3. Powder density (Supplier dependant)

4. ‘Grip’

Main features

High-precision stripping: precise stripping of insulation layer without damaging the conductor.

Efficient operation: fast processing to improve production efficiency.

Wide application: suitable for a variety of wires and insulation materials.

Automated integration: can be integrated into automated production lines to reduce manual operations.

Application areas

Electronic manufacturing: processing connecting wires of precision electronic components.

Automotive wiring harness: stripping the insulation layer of automotive wiring harnesses.

Home appliance manufacturing: processing internal connecting wires of home appliances.

Communication equipment: stripping the insulation layer of communication cables.

Working principle

Ultrasonic generator: generates high-frequency electrical signals.

Transducer: converts electrical signals into mechanical vibrations.

Vibrating blade: the blade vibrates at high frequency to soften the insulation layer and strip.

Advantages

High precision: precise stripping, protecting the conductor.

Efficient: fast processing, improved efficiency.

Widely applicable: adapt to a variety of wires and insulation materials.

Automation: reduce manual operations and improve consistency.

Notes

Parameter setting: adjust the ultrasonic frequency and vibration intensity according to the type of wire.

Equipment maintenance: regular maintenance to ensure stable operation.

Safe operation: follow the operating procedures to avoid ultrasonic waves causing harm to the human body.

In summary, the ultrasonic wire stripping machine is an efficient and precise equipment that is suitable for multiple industries and can effectively improve production efficiency and product quality.