What's The Ultrasonic Embedding Machine？

Ultrasonic embedding machine is a device that uses ultrasonic technology to embed wires into materials. It is widely used in textiles, medical treatment, automotive interiors and other fields. Its working principle is to generate heat through ultrasonic vibration, soften the material and embed the wire to achieve seamless connection.

The principle of ultrasonic embedding machine is based on ultrasonic vibration and thermal effect. It generates local heat through high-frequency vibration, softens the material and embeds the wire into it to achieve seamless connection. 

The following is a detailed description of its working principle:

1. Ultrasonic generator

The core component of the ultrasonic embedding machine is the ultrasonic generator, which generates high-frequency electrical signals (usually in the frequency range of 60kHz~70kHz).

These electrical signals are transmitted to the transducer.

2. Transducer

The transducer (also called ultrasonic vibrator) converts high-frequency electrical signals into mechanical vibrations.

The transducer is usually made of piezoelectric ceramic material and can generate high-frequency vibrations under the action of electrical signals.

3. Vibration head (horn)

The mechanical vibration generated by the transducer is transmitted to the vibration head (also called tool head or welding head) through the horn (amplitude amplifier).

The vibration head is the part that directly contacts the material and the wire. Its shape is designed according to the specific application and can concentrate the vibration energy to a local area.

4. Thermal effect and material softening

When the vibration head contacts the surface of the material with high-frequency vibration, the vibration energy generates friction heat inside the material.

This heat softens the material locally (but does not melt), and the wire is pressed into the softened material under the action of vibration.

5. Embedding process

Under the action of the vibration head, the wire is embedded in the softened material.

Due to the effect of ultrasonic vibration, the wire and the material are tightly bonded, without needle holes or sutures, to achieve seamless connection.

6. Cooling and solidification

When the ultrasonic vibration stops, the material cools and solidifies rapidly, and the wire is firmly embedded in the material.

This bonding method has high strength and durability.

Main features

Seamless connection: The wire and the material are tightly bonded, without needle holes or gaps.

Efficient operation: Quickly complete the embedding and improve production efficiency.

Widely applicable: Applicable to a variety of materials and wires.

Automation integration: Can be integrated into automated production lines to reduce manual operations.

Advantages

Seamless connection: 

The wire and material are tightly combined, beautiful and durable.

Efficient: 

Quickly complete the embedding of wires and improve efficiency.

Widely applicable: 

Adapt to a variety of materials and wires.

Automation: 

Reduce manual operations and improve consistency.

Application 

Textile industry: Used for seamless clothing, footwear, sports goods, etc.

Medical industry: Used for medical textiles, surgical sutures, etc.

Automotive interior: Used for embedding processing of car seats and interior parts.

Household items: Used for embedding processes for products such as mattresses and sofas.

Precautions

Parameter setting: Adjust the ultrasonic frequency and vibration intensity according to the material and wire type.

Equipment maintenance: Regular maintenance to ensure stable operation.

Safe operation: Follow the operating procedures to avoid harm to the human body caused by ultrasonic waves.

Summary

The ultrasonic embedding machine uses the thermal effect generated by ultrasonic vibration to embed the wire into the material to achieve seamless, efficient and high-strength connection. Its principle is simple but the technology is high, and it is widely used in many fields such as textiles, medical treatment, and automobiles.