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How is ultrasonic automatic welding applied in modern industry?

Views:37     Author:Site Editor     Publish Time: 2019-09-17      Origin:Site

Typical Application of Automatic Welding in Automobile Field

    Looking at the welding status of the whole automotive industry, it is not difficult to analyze the welding development trend of the automotive industry as follows: the development of automated flexible production system. Industrial robots, due to the characteristics of automation and flexible production, have been widely and rapidly used in car production in recent years. In the field of welding, spot welding robots and arc welding robots are mainly used. Especially in recent years, automobile manufacturers attach great importance to welding automation. For example, the automation rate of 13 production lines of JETA body welding workshop imported by FAW is over 80%, and each line is controlled by computer (programmable controller PLC-3), which can automatically complete the transmission and welding of workpieces. The welding is carried out by 61 R30 coordinate robots and G60 elbow robots. The robot drive is controlled by a computer, and the input and output programs of the tape recorder are displayed numerically and literally. The robot adopts point-to-point sequential trajectory, which has a high level of welding automation. It not only improves working conditions, improves product quality and productivity, but also reduces material consumption.

    Ultrasonic automobile welding equipment is mainly used in automobile door welding, automobile instrument welding, automobile lamp mirror welding, sunshade welding, interior decoration welding, filter welding, reflective material welding, reflective track nail welding, bumper welding, cable welding, motorcycle plastic filter welding, radiator welding, manufacturing. Dynamic tank welding, oil cup welding, water tank welding, oil tank ultrasonic welding, wind pipe ultrasonic welding, tail gas purifier ultrasonic welding, tray filter plate ultrasonic welding and so on.

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Application Trend of Welding Robot in Automotive Industry

    With the development of automobile industry and the continuous improvement of automation level, it provides a good opportunity for the rapid growth of welding robot market. It is expected that the demand for welding robots will increase by more than 30% in domestic enterprises. From the perspective of the development trend of robotics technology, welding robots continue to develop in the direction of intellectualization, perfectly realizing the group coordination and integrated control of robots in the production system, so as to achieve higher reliability and security. The automobile manufacturing enterprises using welding robots will surely achieve rapid development under the conditions of high technology, high quality and low cost, and will also bring new vitality to the development of the automobile industry.


Ultrasonic welding characteristics:

- The welding speed is fast, the welding strength is high and the sealing is good.

- Instead of the traditional welding/bonding process, it has the advantages of low cost, clean, pollution-free and no damage to the workpiece.

- The welding process is stable. All welding parameters can be tracked and monitored by software system. Once the faults are found, they can be easily removed and maintained.


Other Applications of Ultrasonic Welding

Glove box

Material: PP

Features: It can replace the use of screw, screw fastener and other auxiliary welding materials; good appearance. The application of new vibration friction welding technology can avoid the deformation and surface shrinkage of parts in traditional hot plate welding.

Intake manifold

Material: nylon

Features: Improving air tightness can improve engine performance; Replacing aluminum with plastic can effectively reduce weight, manufacturing cost and investment cost of parts.

Dashboard

Material: ABS

Features: High strength, good sealing; no need to use nails, adhesives and other auxiliary materials; can avoid scratching instrument panel lenses.

Automobile taillight

Materials: ABS and Acrylic

Features: High water tightness, good strength, clear and beautiful welding line, the application of vibration friction welding process can effectively avoid the discoloration of transparent materials caused by traditional hot plate welding.

Automobile door panel

Material: PP

Features: instead of nails, it has strong reliability; effectively reduces costs; and avoids vibration and noise in the course of sports.

Tire rubber cutting

Features: Smooth cutting surface, good stickiness, prevent vulcanization of cutting surface, no dust, no odor.


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