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Σ1000M 35Khz Ultrasonic Welding Machine for Metal Welding

The Ultrasonic Metal Welding Machine Σ1000M Series is a complete ultrasonic welding device that integrates ultrasonic digital generators and controllers with ultrasonic welding presses. The Σ1000M series has a variety of welding modes to meet customers' more stringent welding requirements.

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  • Σ1000M
  • Rps-sonic
  • Σ1000M

Σ1000M High Frequency Ultrasonic Welding Machine for Metal Welding


Introduction:

   Ultrasonic welding machine with modes of time model and engry model, it can automatically track and display real-time frequency, with amplitude stepping function, welding amplitude range up to 10-100(1%accuracy). There is also amplitude compensation; welding quality management (time,energy mutual detection), including clear traceable welding records (operation statistics) to control your welding quality in real time. It also features transducer overload protection, mold impedance analysis and protection to protect your equipment. Powerful, high quality and high welding stability.

Welded materials are placed above each other on a suitable support plate, that they touch at required welding place. On the ultrasonic generator could be set required parameters of joint as the welding time, output power or overall output. Welding device is activated by the manual switches or by footswitch. After the switch is switching, the pneumatic tool is pressed welding tool (sonotrode) to the top welding part. With intensive ultrasound from the welding tool come to meltingdown and after that to joint of plastic material where they touch. Weld time is determined by switching time switch or set the weld time using the timer control, whichever is less. After joint is complete, the sonotrode for the short time press welding materials together to achieve the required joint strength. Then the sonotrode will return to the resting position. Because of the large number of existing plastic materials and their shapes is neccessary tested suitability of usage ultrasonic welding tool for concrete aplication. When thinner materials is welded in addition to set duration of weld, may also be needed to reduce output power of ultrasonic generator.


Advantages:

*Full range of modular design
*High-strength rigid structure
*Digital ultrasonic generator
*Maximum pressure 1000N


Advanced Control Machine

*4.3 inch color touch screen.
*Chinese and English use interface.
*Germany designed digital ultrasonic generator, which can accurately adjust and stabilize various parameters, can safely protect the control box.
*Electronic pressure measuring device.
*Precision electronic ruler for welding depth control with accuracy of +0.01mm.
*4 different trigger modes.
*5 different welding modes (time, energy, maximum power, relative position, absolute position welding mode). 
*Welding parameter data storage.
*Ultrasonic amplitude adjustment 50%-100%.
*Ultrasonic frequency automatic tracking.
*Quality management function.
*Printer output function (optional).


Technical Parameters


Σ1000M 35Khz 40Khz
Power 1000W 800W
Pressure 1000N 1000N
Power Input

1000W/5A

AC 220V +10% 50/60Hz

800W/5A

AC 220V +10% 50/60Hz

Electric Box Size 420mm×211mm×185mm 420mm×211mm×185mm
Electric Box Weight 10KG 10KG
Machine Size 699mm×452mm×530.5mm 699mm×452mm×530.5mm
Machine Weight 45KG 45KG


端子线与铝片焊接多线束焊接金属焊接004

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.


Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.


We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.



1. What’s the warranty of your generator

Our warranty is one year , but we can supply you Components free even out of warranty.


 2. What’s frequency generator you supply?

We can supply generatorr from 15Khz to 70Khz depending on your requirements or application.


 3. What’s the using life of your generator?

Under correct working environment, our generator can work 8~10 years


 4. Does your products exported before?

Yes, our Generator exported to USA,south America, EUROPE, Middle East, and Russia for many years.


 5. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.


 6. How to customize generator ?

You can buy the PCB board only, and you cuztomize the out box in your local place.


 7. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.


 8. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.


Get in touch

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 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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