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HEPA Paper Air Filter Welding Ultrasonic Sealing Machine with Rotary Horn 20Khz

A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 20, 35 kHz with bond widths of up to15MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions. Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.
Frequency:
Power:
horn :
weight :
Quantity:
  • RPS-FW20
  • Rps-sonic
  • RPS-FW20

HEPA Paper Air Filter Welding Ultrasonic Sealing Machine with Rotary Horn 20Khz

Filter element is a professional term in the filtration industry. In order to purify the original ecological resources and reuse of resources, purification equipment is needed. Now filter elements are mainly used in filtration industries such as oil filtration, air filtration, and water filtration. The removal of a small amount of solid particles in the liquid or air can protect the normal operation of the equipment or the cleanness of the air. When the fluid enters the filter element with a certain filter screen, its impurities are blocked, and the clean fluid flows out through the filter element. The filter element is welded with two welding technologies: ultrasonic and hot melt. The welding head vibrating with ultrasonic ultra-high frequency under moderate pressure will cause the joint surfaces of the two plastics to generate frictional heat and melt and join instantly. The welding strength is comparable to that of the main body. Use appropriate The workpiece and reasonable interface design can achieve water and air tightness, and avoid the inconvenience caused by the use of auxiliary products, and realize efficient and clean welding. Therefore, the ultrasonic welding filter element has unique advantages.

A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 20, 35 kHz with bond widths of up to15MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions.  Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.



ItemParameter
Frequency20Khz
Power1000W
Ceramice chips4chips
Speed 20m/min in max
Welding width 15mm in max
Welding horn 20Khz rotary horn 
Welding type Continues welding 



Rps-sonic supply high power rotary ultrasonic systems to the packaging, hygiene and specialty      converting industries.


Within the hygiene industry, Ultrasonic is used for adult and baby diapers/pant, surgical wrap, and medical face mask products for bonding, attachment, embossing and lamination of thermoplastic materials. The company has engineered solutions for feature attachment, core bonding, acquisition layers and backsheets.


Rps-sonic is also capable and willing to develop comprehensive and customized ultrasonic processing solutions that consider key parameters such as horn metallurgy, acoustic designs and geometries, component fabrication and system engineering in order to meet the processing needs of the customer.


Kindly check the AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um)) table in the next page, you will find suit frequency for your application.




AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))


   

Resin

 

Frequency

Amorphous

15Khz

20Khz

30Khz

40Khz

acrylonitrile Butadiene Styrene(ABS

36-84

30-70

24-56

18-42

Acrylonitrile Styrene Acrylate(ASA)

36-84

30-70

24-56

18-42

Polycarbonate(PC)

72-120

60-100

48-80

36-60

PC/ABS

72-120

60-100

48-80

36-60

Polycarbonate/ Polyester

60-120

50-100

40-80

30-60

Polyetherimide(PEl)

84-120

70-100

56-80

42-60

Polyethersulfone(PES)

84-120

70-100

56-80

42-60

Polymethyl Methacrylate(Acrylic, PMMA)

48-84

40-70

32-56

24-42

Polyphenylene Oxide(PPO)

60-108

50-90

40-72

30-54

Polystyrene(PS)

36-84

30-70

24-56

18-42

Polysulfone(PSU

84-120

70-100

56-80

42-60

Polyvinyl Chloride(rigid PVC)

48-96

40-80

32-64

24-48

Styrene-Acrylonitrile (SAN)

36-84

30-70

24-56

18-42

Semi-Crystalline





Cellulosics(CA, CAB, CAP)

72-120

60-100

48-80

36-60

Liquid Crystal Polymer(LCP)

84-144

70-120

56-96

42-72

Polyoxymethylene, Polyacetal(POM)

84-144

70-120

56-96

42-72

Polyamid(Nylon, PA)

84-144

70-120

56-96

42-72

Polybutylene Terephthalate(Polyester, PBT)

84-144

70-120

56-96

42-72

Polyethylene Terephthalate(Polyester, PET)

96-144

80-120

64-96

48-72

Polyetheretherketone(PEEK)

84-144

70-120

56-96

42-72

Polyethylene(PE)

108-144

90-120

72-96

54-72

Polyphenylene Sulfide(PPS)

96-144

80-120

64-96

48-72

Polypropylene(PP)

108-144

90-120

72-96

54-72


Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.


Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

We are committed to developing a more stable ultrasonic generator, which minimizes the failure rate of the box and escorts your production process.  


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 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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