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35 Khz Portable Ultrasonic Spot Welding Machine for Auto Welding

Ultrasonic spot welding gun is a portable ultrasonic welding equipment, widely used in the auto parts industry, footwear industry, packaging industry.
Frequency:
Power:
horn :
weight :
Availability:
Quantity:
  • RPS-HW35/28

  • Rps-sonic

  • RPS-HW35/28

35 Khz Portable Ultrasonic Spot Welding Machine  for Auto Welding 


Whats the principle of Ultrasonic plastic welding?

When ultrasonic act on the thermoplastic plastic contact surface, high-frequency vibrations of tens of thousands of times per second. This high-frequency vibration reaches a certain amplitude, and the ultrasonic energy is transmitted to the weld zone through the upper weldment, because the weld zone have a large acoustic resistance, so local high temperatures are generated. Moreover, due to the poor thermal conductivity of the plastic, it can not be dissipated in time and gather in the weld zone, so that the contact faces of the two plastics melt rapidly, and after a certain pressure, they are integrated into one. When the ultrasonic wave stops, let the pressure last for a few seconds to solidify it, thus forming a strong molecular chain for welding purposes, the welding strength can be close to the strength of the raw material. The quality of ultrasonic plastic welding depends on the amplitude of the transducer welding head, the applied pressure and the welding time. The welding time and the welding head pressure can be adjusted. The amplitude is determined by the transducer and the horn. These three quantities have a suitable value for each other. When the energy exceeds the appropriate value, the melting amount of the plastic is large, and the welding material is easily deformed; if the energy is small, the welding is difficult, and the applied pressure cannot be increased. This optimum pressure is the product of the length of the side of the welded portion and the optimum pressure per 1 mm of the edge. Ultrasonic welding is a high-tech technology for welding thermoplastic technology. Various thermoplastic rubber parts can be processed by ultrasonic welding without adding solvent, adhesive or other auxiliary products. The advantage is to increase productivity and reduce cost. improve product quality.

Ultrasonic plastic welding principle: The generator generates 20KHZ, (or 15KHZ) high-voltage, high-frequency signal, through the conversion system, converts the signal into high-frequency mechanical vibration, which is applied to the workpiece of plastic products, through the working surface and the intrinsic intermolecular The friction causes the temperature to be transmitted to the interface to rise. When the temperature reaches the melting point of the workpiece itself, the workpiece welding port is rapidly melted, and then filled in the gap between the interfaces. When the vibration stops, the workpiece is simultaneously cooled and fixed under a certain pressure. , to achieve the perfect welding.


Ultrasonic spot welding machine

Parameter

Item

Parameter

Advantage:

Application

28Khz ultrasonic hand welder

Straight type

▪ 28Khz 800W

▪ Digital generator

▪ Horn customized

▪ Aluminum alloy&Steel & Titanium alloy

▪ Power Supply: 220v 50/60HZ

1. light generator ,light hand welder.The generator 120*120*380, whole weight5KG, with generator 4kg, and the 28Khz hand welder 1kg, 35Khz hand welder 0.8kg. Suit for hand operate.

2. Special alloy metal housing, the housing of the hand-welder is light but firm, not easy to be deformed, longer it’d using life.

3. Digital generator, it can tracking the frequency itself, easy for operate. Output /welding time adjustable, suit for both hand operate and machine operate.

PP PVC Fabric woven PE ABS

PS Nylon PU PET All Thermoplastic material, the thickness 8mm in max.

 

Straight type suit for both hand /machine operate.

Gun type suit for hand operate.

 

 

28Khz ultrasonic hand welder

Gun type

35Khz ultrasonic hand welder

Straight type

▪ 35Khz 500W

▪ Digital generator

▪ Horn customized

▪ Aluminum alloy&Steel & Titanium alloy

▪ Power Supply: 220v 50/60HZ

PP PVC Fabric woven PE ABS

PS Nylon PU PET All Thermoplastic material, the thickness 5mm in max.

 

Straight type suit for both hand /machine operate.

Gun type suit for hand operate.

 

35Khz ultrasonic hand welder

Gun type

For better application , it is better share all the material information with me, the material, thickness, operate way, speed requirements before order .

We also supply 20Khz 40Khz ultrasonic hand-weld welder.


Kindly check the AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um)) table in the next page, you will find suit frequency for your application.


 



AMPLITUDE REFERENCE GUIDE for ULTRASONIC WELDING (in Microns (um))


   

Resin

 

Frequency

Amorphous

15Khz

20Khz

30Khz

40Khz

acrylonitrile Butadiene Styrene(ABS

36-84

30-70

24-56

18-42

Acrylonitrile Styrene Acrylate(ASA)

36-84

30-70

24-56

18-42

Polycarbonate(PC)

72-120

60-100

48-80

36-60

PC/ABS

72-120

60-100

48-80

36-60

Polycarbonate/ Polyester

60-120

50-100

40-80

30-60

Polyetherimide(PEl)

84-120

70-100

56-80

42-60

Polyethersulfone(PES)

84-120

70-100

56-80

42-60

Polymethyl Methacrylate(Acrylic, PMMA)

48-84

40-70

32-56

24-42

Polyphenylene Oxide(PPO)

60-108

50-90

40-72

30-54

Polystyrene(PS)

36-84

30-70

24-56

18-42

Polysulfone(PSU

84-120

70-100

56-80

42-60

Polyvinyl Chloride(rigid PVC)

48-96

40-80

32-64

24-48

Styrene-Acrylonitrile (SAN)

36-84

30-70

24-56

18-42

Semi-Crystalline





Cellulosics(CA, CAB, CAP)

72-120

60-100

48-80

36-60

Liquid Crystal Polymer(LCP)

84-144

70-120

56-96

42-72

Polyoxymethylene, Polyacetal(POM)

84-144

70-120

56-96

42-72

Polyamid(Nylon, PA)

84-144

70-120

56-96

42-72

Polybutylene Terephthalate(Polyester, PBT)

84-144

70-120

56-96

42-72

Polyethylene Terephthalate(Polyester, PET)

96-144

80-120

64-96

48-72

Polyetheretherketone(PEEK)

84-144

70-120

56-96

42-72

Polyethylene(PE)

108-144

90-120

72-96

54-72

Polyphenylene Sulfide(PPS)

96-144

80-120

64-96

48-72

Polypropylene(PP)

108-144

90-120

72-96

54-72


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 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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