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20Khz 3200W ultrasonic welding transducer for high speed Non-woven sealing and cutting

4200w High Power Ultrasonic Transducers with Two Parallel Stacks for large plastic welding machine.
Frequency:
Capacity:
Power:
Condition:
Quantity:
  • RPS-3820-4z
  • Rps-sonic
  • RPS-3820--4z

20Khz 3200W ultrasonic welding transducer for high speed Non-woven sealing and cutting

Advantages and applications of ultrasonic non-woven fabric welding machine:
This product is suitable for knitting products, bed covers, Christmas ornaments, ribbons, ready-to-wear, lace and other products. It is ergonomically designed, comfortable to operate, and can be used for curves, straight-line melting and other functions, eliminating the trouble of assembling needles, wires and spools of traditional sewing machines. The equipment can operate continuously at high speed, with high production efficiency, which can improve quality and create profits.

Convert 220V, 60HZ into 15KHZ(or 20KHZ) high voltage electric energy, and convert it into mechanical energy by using vibrator.

Such mechanical vibration is transmitted to the processed material through the transmission, welding head, and USES the air pressure to produce the friction effect of the working interface.

The vibrator and transmission device are connected to the welding head in the vibrator cylinder, and the air pressure system and control circuit are used to lift and lift under the set conditions to complete the operation procedure.

For the flat nonwoven fabric cover making machine, usually it will need the 20khz ultrasonic welding set as below, horn welding size is 110*20mm. It can use to cut the nonwoven fabric cover body and seal the nonwoven fabric cover earloop at high speed.





 

ultrasonic transducer high power 

High Power Ultrasonic Transducers with Two Parallel Stacks for Welding 

Item

Parameter

Frequency

14.5~15.1Khz

Power

3200W

Impedance

14

Capatance

14000~16000pf


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Ultrasonic welding is used across variety of industries to join together thermoplastic materials. During ultrasonic welding, high frequency mechanical vibrations and compressive pressure are applied to the plastic materials. This creates intermolecular friction within the plastic which raises the temperature high enough to reach the melting point. During high volume production in manufacturing environments, the ultrasonic welding system component which fails most often is the transducer, which is responsible for creating the vibration. The transducer converts electrical energy into mechanical energy by means of a polarized piezoelectric PZT (lead zirconate titanate) polycrystalline ceramic material using high frequency voltage. The transducer is composed of round PZT disks attached to a titanium machined body by means of a central bolt. The bolt creates compressive pre-stress which prevents any tensile stresses within the brittle crystals during vibration and ensures perfect coupling between all components. The piezoelectric PZT crystals behave according to linear coupled electrical and mechanical equations. The transducer assembly is vibrated near the parallel resonant frequency to maximize efficiency and amplitude output.

Service and shipment 

l Warranty one year for transducer.

l You can contact us for technical inquiry any time.

l We supply OEM service for oversea customer, also will keep Confidentiality for our customers.

l We supply customized products service for small quantity also.

l Shipment by FED-EX /DHL

 

 




 


 换能器2

 

 


FAQ:

1. What’s the warranty of your transducer and equipment.

Our warranty is one year for both transducer and equipment, but we can supply you Components free even out of warranty.

 

2. What’s frequency transducer you supply?

We can supply transducer from 15Khz to 70Khz depending on your requirements or application.

 

3. What’s the using life of your transducer?

Under correct working environment, our transducer can work 5~10 years

 

4. What’s the using life of your generator?

Under correct working environment, our generator can work 8~10 years

 

5. Does your products exported before?

Yes, our transducer exported to USA,south America, EUROPE, Middle East, and Russia for many years.

 

6. Do you supply sample for test?

Yes, you can order on sample from our company first , we will return you the sample cost when you order in the future.

 

7. Do you supply OEM work?

Yes, welcome to ask for OEM cooperation , we have OEM produced for USA and German customer for many years, also hope to get more OEM order to enlarge our business.

 

8. how to customize transducer ?

For two ways for customize transducer, first way, you supply me sample , I will customize depending on your sample. Second, you give us all parameter and drawing , we can customize depending on your information.

 

9. Can you generator connect to PC, PLC or internet .

Yes, we have different version generator, it can connect to PC. PLC, even internet.Also the price different.

 

10. What we can get if the transducer/equipment broken during the warranty?

All our transducer and generator tested at least 48 hours before shipment , so we have confidence to our equipment. Of course, We will send you new transducer/ equipment if it broken in the warranty. At the same time, we need to find the problem , why it broken so fast.

 



The upside-down trumpet type BRANSON TYPE (Larger amplitude and bigger output power, high-sound intensity and high-power density application)

Item No.

Connect screw (Size)

Ceramic diameter (mm)

Quantity of Ceramic (pc)

Resonance frequency (khz)

Resistance (Ω)

Capacitance

Input power (W)

Max. Amplitude (um)







Yellow  

Grey  

Black



7015-4D

M20 X 1.5

70

4

15

15

12500-14000

/

17000-19000

2600

11

6015-4D

M18 X 1.5

60

4

15

15

9000-10000

10000-11000

/

2200

11

6015-6D

1/2-20UNF

60

6

15

15

19000-20500

/

23000-25000

2600

11

5015-6D

1/2-20UNF

50

6

15

15

17000-19000

/

23000-25000

2000

11

5020-4DS

1/2-20UNF

50

4

20

15

11000-12000

12000-13500

/

1300

8

5020-4D

1/2-20UNF

50

4

20

15

11000-12000

12000-13500

14500-16000

1500

8

5020-6D

1/2-20UNF

50

6

20

15

19000-21000

/

22500-25000

2000

10

4020-6D

1/2-20UNF

40

6

20

15

13500-15000

/

/

1500

10

4020-4D

1/2-20UNF

40

4

20

15

8500-9300/9500-10500

10000-11000

10500-11500

900

8

3020-6D

3/8-24UNF

30

6

20

15

8000-9000

/

/

600

9

3030-4D

M8 or M8 X 1

30

4

30

20

/

6200-6900

/

800

5

3535-2D

M8 X 1

35

2

35

25

/

/

4500-5000

600

9

3535-4D

M8 X 1

35

4

35

20

6600-7400

/

9000-10000

1000

4

3035-4D

1/2-20UNF

30

4

35

20

5500-6200

/

9200-10200

800

4

2535-4D

M8

25

4

35

25

3900-4300

/

/

500

4

3040-2D

M8

30

2

40

30

/

3400-3800

/

500

2

2540-4D

M8

25

4

40

30

4500-5300

/

/

500

3

2040-2D

M8

20

2

40

40

1100-1300

1150-1350

/

300

2


Get in touch

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GET IN TOUCH

 Ms. Yvonne
  sales@xingultrasonic.com   
 0086-15658151051
   Room 1103B, Nature business building ,  NO.1160 GongWang Road ,FuYang, Hangzhou,Zhejiang,China

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